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Res 017-2010 2/2/2010 RESOLUTION NO. • I Resolution Authorizing The City Manager To Execute A Professional Services Agreement With Dynatest Consulting Inc. For A City-Wide Micropaver Implementation And Pavement Condition Index Survey In The Amount Of $168,450.00 WHEREAS, the City of Wichita Falls desires to enter into a Professional Services Agreement for services to conduct a City-wide MicroPAVER Implementation and Pavement Condition Index Survey; and WHEREAS, Dynatest is proposing to perform this work for an amount of $168,450.00. NOW, THEREFORE, BE IT RESOLVED BY THE CITY COUNCIL OF THE CITY OF WICHITA FALLS, TEXAS, THAT: The City Manager is authorized to execute the attached Professional Services Agreement with Dynatest Consulting, Inc. for a City-wide MicroPAVER Implementation and Pavement Condition Index Survey, with the addition of the remainder of Attachment 2, and changes to form as approved by the City Attorney, in the amount of $168,450.00. PASSED AND APPROVED this the 2nd day of February, 2010. C A OR ATTEST: � City Clerk Professional Services Agreement between the City of Wichita Falls and Dynatest Consulting Inc. for Consulting Services for the KMicroPAVER Implementation and Pavement Condit[on Index (PCI) Survey" Project OWNER: The City of Wichita Falls; Attn: Director of Public Works, P.O. Box 1431, Wichita Falls, Texas 76307 CONSULTANT: Dynatest Consulting Inc., 13953 US Highway 301 South, Starke, Florida 32091 PROJECT: CONSULTANT will prepare the deliverables for the "MicroPAVER [mplementation and Pavement Condition lndex (PCT) Survey" Project described herein. TIMETABLE: CONSULTANT shall complete the following tasks on or before the following dates, assuming an official signed contract and notice to proceed from the OWNEtt no later than Friday, 5 February 2010. Txsk Date 1 Kickoff meeting 19 February 2010 2 Recards Review and Pavcment Inventory Dvip. 12 March 2010 3 MicroPAVER Irnplementation 26 March 2010 � Link MicroPAVER and the OWNER'S GIS 02 Apri12010 5 Pevement Candition Inspectian 16 Apri12010 6 Devalop Pavement Work Plans 14 May 2010 'l Training 21 May 2010 8 Final Report and beliverables 28 May 2010 The CONSULTANT shall not be held respansible for failure to meet the aforementioned timetables in the event that the cause of delay is not the fault of the CONSULTANT or the CONSULTANT'S subcontractors. PAYMENT: 1. Payment for Basic Services. OWNER agrees to pay the following amounts for Basic Services rendered pursuant to this contract, a total amount not to exceed S168,450, subject to completion of the following tasks: Tsak Pct, of Project Amount (USD) 1 Kickoff meeting 5 $8,290 2 Itecords Review and Pavement Inventory Dvlp. 7 $11,0'75 3 MicroPAVER Implementation 9 $14,985 4 Link MicroPAVER and the OWNER'S GIS 1 $1,665 5 Pavement Condition Inspection 60 $101,580 b Develop Pavement Wark Plans 5 $8,654 7 Training 7 $11,495 8 Finai Report and Deliverables 6 $10,705 Totsl 100 5168,450 2. Payment for Additional Services OWNER shall pay CONSULTANT for Addirional Services requasted and rendered as follows: 2.1. Payment for Additional Strvices of CONSULTANT rendered under this cantract shail be paid for at the following rate when supported by invoices. Refer to CONSULTANT's Rate Sheet (Attachment 1). 2.2. For expenses for Additional Servicea, CON5ULTANT shall be compensated at the actual cost to CdNSULTANT based on rates referenced above or as previously agreed upon in writing. Where field parties are used, expenses shall include charges for ihe use of any special instruments and equipment, including marine equipment, and expendable items such as stakes and monuments. MicroPAVER Implementation and Pavement Condition [ndex (PCI) Survey Page i 3. Times of Payments 3.1. Times of Payments: CONSULTANT shall submit monthly statements for Basic and Additional Services rendered. For Basic Services, the statements wip be based upon CONSULTANT'S estimate of the propoRion of the total services actually completed at the time of billing. OWNER shall make prompt monthly payments in response to CONSULTANTS monthiy statements. Upon conclusion of cach phase of Basic Services, OWNER shall pay such additional amount, if any, as may be necessary to bring total compensation paid on account of such phase to the foilawing percentages of total compensation payable for all phases of Basic Services: 3.2. T'ast-due Payments: OWNER agrees to pay a charge of %z% per rnonth on all invoiced owed amounts not paid within 30 days of the date of the invoice, calculated from the date of the invoice. In addition, CONSULTANT may, aRer giving 10 days' written notice to OWNER, suspend servicts under this Agreement until the CONSULTANT has been paid in full all amounts due for services and expenses. OWNER'S REPRESENTATIVE: Russe(1 Schrciber, Director of Public Works, City of Wichita Falls SERVICES OF CONSULTANT: CONSULTANT shall perfarm professional services as hereinafter stated: 1. K(ckotf Meeting. CONSULTANT shall: 1.1 Meet on-site with the OWNER to roview the scope and requirements of this Project. 1.2 Conduct a pavement management systcm needs analysis and review available data. 1.3 Uevelop a clear communicarions plan with the OWNER. 1.4 Develop a comprehensive project management plan, including an effective QC/QA plan. 1.5 Request and receive available and needed data sources &om the OWNER'S REPRESENTATIVE. Note: It is anticipated that the CONSULTANT will immediately require a copy of the OWNER'S existing ESRI Geodatabase(s) containing all exrsring, requested pavement management system re/ated data. 2. Rtcor+ds Review and Pavement Inventory Development. CONSULTANT shall: 2.1 Coordir►ste closoly with OWNER'S REPRESENTATI VES to identify and collect relevant pavement management data to be inctuded in the pavement mansgernent system. At a minimum, the pavement management system shalt contain: 2.1.1. Pavement s�ction identificatian 2.1.2. Pavement section classification 2.1.3. Pavement section surface rype 2.1.4. Historical major work data (if readily accessible in a spreadsheet or database) 2.1.5. Length and width of each pavement section 2.2 Make roasonable atternpts to identify and populate the systcm with additional data fields such as soil type classificarion data, ADT data, and truck routes based on exisring electronic data sources (i.e., spreadsheets and databases} provided by the owner OWNER. 3. MicroPAVER lmplementation. CONSULTANT shall: 3.1 Acquire and install an updated version of MicroPAVER for the OWNER. The MicroPAVER license shall include technical suppoR and will be acquired through American Public Works Association (APWA). 3.2 Customize the MicroPAVER database to adequately reflect the OWNER'S maintenance and rehabilitation practices. 3.3 Populate the MicroPAVER database with an inventory of the OWNER'S pavements. 4. Link MicroPAVER and the OWNER'S GIS. CONSULTANT shall: • 4.1 Link the OWNER'S existing centerline GIS file to the MicroPAVER database. It is essential that the pavemcnt sections are defined in both systems. The CONSULTANT shall verify and/or update the GIS file prior to linking it. 5. Pavement Caadition Inapectfon. CONSULTANT shall: MicroPAV�R Implementation and Pavement Candition Index (PCI) Survey Page 2 5.1 Perform a network level Pavement Condition Index (PCI) survey on all ofthe OWNER'S estimated 540 centerline miles of paved roadways. The CONSULTANT shall conduct pavement condition surveys as per the methodology outlined in ASTM D 6433-0'7, "Standard Practice for Roads and Parking Lots Pavement Condition Index Surveys ". Refer to ASTM D 6433-0? (Attachmeat 2).The CONSULTANT shall send only trained and qualified pavcment condition inspectors into the field. 5.2 Implement a foot-on-ground, network-level sampling strategy similar to the example shown in ASTM D 6433-07. The following representative sample unit strategy shall be used: Given Survey 1-5 sample units 1 sample unit 6-10 sample units 2 sample units 11-15 sample units 3 sample units 16-40 sample units 4 sample units Over 40 sample units 10% of sample units 53 Maintain daily field survey records and create back up files as necessary. The CONSULTANT shall be responsible far transcribing any field survey data into an electronic format, and further migration into the MicroPAVER database. 5.4 Maintain a focus on safety at ali times during the field data collection phase. Field crews shall be appropriately equipped with safety a�uipment including, but not limited to ANSI Class I[I safety vests, hard hats etc. G. Devtlop Pavement Work Plans. CONSULTANT shall 6.1 Develop pavement performance models that represent the OWNER'S field conditions. It is noted that these models will imprave over rime, as future PCI inspecrians are performed. 6.2 Work clasely with the OWNER to identify practical, cost effective preservation, maintenance and rehabilitation techniques currently availablt in the region. The CONSULTANT shall develap practical preservation policies for the OWNER including, but nat limitcd to: surface treatments, mill and overlays, crack sealing, and patching. 7. Training. CdNSULTANT shall 7.1 Be responsible for providing five (5) days of on-site pavement management training for the OWNER. The training shall include the MicroPAVER pavement management system and the Pavement Condition Index (PCI). 8. F(nal Report and Deliverablee. CONSULTANT shall 8.1 Deliver a final report detailing the data collection, verification and analysis procedures used in this Project. The following two (2) reports shall be submitted: 8.1.1 2010 State of the Streets Report: This conciso report shall summarize the overail findings of the pavement management system implementation, and is intended for upper level management and non- technical personnel. 8.1.2 2010 Pavement Management Program Report: T'his detailed report shall contain all the data an analysis performed in this Project. This detailed report is intended for engineers and technical personnel. 8.2 Deliver the OWNER'S final MicroPAVER database. 8.3 Attend one (1) City Council Meeting at the OWERS'S request. MicroPAVER Implementation and Pavement Condition Index (PCI) Survey Page 3 GENERAL CONDITIONS: 1. Termination. OWNER may terminate this Agreement upon 10 days written notice to CONSULTANT with the understanding that all services being performed under this Agreement shall cease upon the date specified in such notice. In the event of early termination, CONSULTANT shall invoice OWNER for all services completed and shall be compensated in an amount corresponding to the amount designated as compensation for each phase of the work satisfactorily completed and accepted plus an amount corresponding to the percentage of work satisfactorily completed and submitted to Owner for any phase partly completed on the effecrive date of the termination. 2. Ownership & Maiatenance of Documents. All documents and digital files prepared and/or assembled by COhiSULTANT under this agreement shall become the property of the OWNER and shall be delivered to OWNER without restriction on future use. OWNER's re-use of documents on future projects will be at the sole risk of OWNEIt. CONSULTANT may make copies of any and all documents for its files and re-use informadon contained therein. CONSULTANT will maintain project records for thtee years after the OWNER has made final payrncnt to the contractor and all other pending matters are closed and provide copies thereof to OWNER if requested. 3. Controliing Lsw. This agreement is performable and is to be governed by the law applicable in Wichita Falls, Texas. Sole venue for any action arising under this agreement shall be in Wichita County, Texas. d. Assignment of Contract. CONSULTANT shail not assign, sublet or transfer any rights under or interest in (including, but without limitations, monies that may become due or monies that are due} this Agreement without the written consent of the other. Unless specifically stated to the contrary in any written consent to an assignment, no assignment will release or discharge the assignor from any dury or responsibility under this Agreement. Nothing contained in this paragraph shatl prevent CONSULTANT from employing independent consultanu, associates, subcontractors, and employees to assist it in the performance of services hereunder. S. No Thlyd-Party Beneficlaries. Nothing herein shall be construed to give any rights or benefits to anyone other than OWNER and CONSULTANT. 6. Independent Contractor. In performing services under this agreement, the relationship between OWNER and CONSULTANT is that of independent contractor, and OWNER and CONSULTANT by the execution of this Agreement do not change tho independent contractor status of CONSULTANT. No term or provision of this agreement or act of CONSULTANT in the performance of this Agreement shall be construed as making CaNSULTANT or any agent, servant or employee of CONSULTANT the agent, servant or employee of OWNER. 7. Indemnitv CONSULTANT asrees to release defend indemnifv and hold the OWNER whole and harmless agsinst �nv and all claims suits and actions for damaees costs and expenses to persons or pronertv that mav arise out of, or be ��A�;�*+P� bv or from any negligent act error or omission of CONSULTANT or anv officer a¢ent servant emnlovee or ���c�ntractor of CONSULTANT in the execution or nerformance of this contract In the event of notice of a claim to which this indemniri mieht annlv so much of the mone�due the CONSULTANT under this contract as shall be reasonablv considered necessarv bv the OWNER mav be retained for the use of the OWNER until all suits. actions. and claims shall have been settled and satisfactory evidence to that effect fumished the OWNER The CONSULTANT further aarees to release defend indemnifv and hold harmless the OWNER and the OWNER's officers. a¢ents. and emplovces from liability for any claims of injuries or damaae made by or on behalf of CONSULTANT or any of CONSULTANT's officers. a¢�nts or empioyces resultine from the nerformance or attemnted nerformance of this contract re¢ardless of whether the injprv or damaQe is caused in whole or in vart bv anv acts or omissions of OWN ER or anv hidden or avparent condition of provertv owned or controlled bv the OWNER This indemnitv shall not annlv to any claim to the extent to which CONSULTANT is nrohibited from indemnifvine a�overnmental enritypursuant to Tex Local Gov't Code § 271.904 or other law. MicroPAVER Implementation and Pavement Condition Index (PCI) Survey Page 4 This agreement and said attachments may only be amended, supplemented, modified or canceled by a duly executed written instrument. EXECUTED, this the ��ay of � 2010. • City of Wichi a F Is, Texas CONSULTANT: Dynatest Consulting Inc. � n <`� , �� f . � n Leiker, City Manag Rdbe C. Briggs, P,jVic resident (seal) (seal) A EST: ATTEST: O�J�-�- � Lydia a, City Clerk Marg et S. J s, Director Administration Pubiic Not FORM PROVED: ���,���GpRETS � i�,�� ��`" : oMMiss�o,y • �tiy � Miles Risley, City Attorney �•� �o�,�� 26 ?o F.�� �� �* i9 � • y • � = : •• : .� . � 7� �; �� ; � #DD ��� � 9 `y' � �' �°'�: Q �,`� ��ii '�`:::::: //��� � IJ 11 1111N� ��`� MicroPAVER Implementation and Pavement Condition Index (PCI) Survey Page 5 Attachment 1 Dynatest Consulting Inc. 2009/2010 Rate Sheet MicroPAVER Implementation and Pavement Condition Index (PCI) Survey Attachement 1 � ��1� DYNATEST CONSULTING, INC. � 13953 US Highway 301 South Starke, Florida 32091 USA Telephone +� 904 964-3777 FAX +� 904 964-3749 Webpage: www.dynatest.com E-mail: usa@dynatest.com Pavement Engineering Specialists and Equipment RATE SHEET FOR PAVEMENT TESTING AND CONSULTING ENGINEERING SERVICES Effective 1 January 2010 Testing Heavy/Falling Weight Deflectometer (HWD/FWD) Road Surface Profiler (RSP) Friction Tester Type Hourly Rate Daily Rate (8 Hours) < 10 days per year $295 $2,360 Model 8082 HWD'• 2 10 — 20 days er ear $270 $2,160 > 20 days per year $245 $1,960 Mode18000 FWD, RSP, and < 10 days per ear $265 $2,120 Model 1295 and 6875 10 — 20 days per year $245 $1,960 Friction Testers'• z > 20 da s per year $225 $1,800 4 HWD, FWD, RSP or Mobilization /Standby Time $195 $1,560 Friction Tester Per Diem GSA rates will be charged when away from home office. Consulting Engineering T e Hourl Rate Dail Rate 8 Hours Senior En ineer $175 $1,400 Pro'ectEn ineer $150 $1,200 Staff En ineer $115 $920 Associate Staff En ineer $100 $800 Technical Services $90 $720 Field Technician/O erator $85 $680 Office and Other $60 $480 Field Ins ector $50 $400 Outside Consultant $185 $1,480 Per Diem GSA rates will be char ed when away from home office. ELMOD $5.00 per HWD/FWD test point analyzed plus engineering time. 1. A minimum of 4 hours will be chazged per job or 8 hours if the mobilization is greater or equal to 2 days. 2. An additional $42.50 per hour ($340 per 8-hour shift) will be added for night testing. 3. Per calendaz year, per agency — not including mobilization. 4. Two way mobilization. Mobilization time is reduced when equipment is mobilizing from a closer site. 5. http://www.gsa.gov/Portal/gsa/ep/contentView.do?contentId=17943&contentType=GSA_BASIC Please note: For work performed outside the continental USA, rates are approximately 20% higher. Any applicable equipment shipping and setup costs are estimated for each specific project. Attachment 2 ASTM D 6433-07, "Standard Practice for Roads and Parking Lots Pavement Condition Index Surveys " MicroPAVER Implementation and Pavement Condition Index (PCI) Survey Attachement 2 Ia� Designation: D 6433 - 07 ►j�� INT8RNA7/ONAI Standard Practice for Roads and Parking Lots Pavement Condition Index Surveys' This standard is issued «nder the fixed designation D 6433: the number immediately following the designation indicates the yeur of original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A superscript epsilon (e) indicates an editorial change since the last revision or reapproval. 1. Scope 2.1.3 paveme��t brarich—a branch is an identifiable part of l.l This practice covers the determination of roads and the pavement network that is a single entity and has a distinct parking lots pavement condition through visual surveys using function. For example, each roadway or parking area is a the Pavement Condition Index (PCI) method of quantifying separate branch. pavement condition. 2.1.4 pavement condition index (PC/)—a numerical rating 1.2 The PCI for roads and parking lots was developed by the of the pavement condition that ranges from 0 to 100 with 0 U.S. Army Corps of Engineers (1, 2). It is further verified and being the worst possib(e condition and 100 being the best adopted by DOD and APWA. possible condition. 1.3 The values stated in inch-pound units are to be regarded 2• �•5 pavement conditivn rating—a verbal description of as the standard. The SI units given in parentheses are for Pavement condition as a function of the PCI value that varies information only. from "failed" to "excellent" as shown in Fig. 1. 1.4 This standurd ctoes not nurport to address all of the 2• 1.6 pavernent distress—external indicators of pavement safery concerns, if ariy associated witlt irs use. It is the deterioration caused by loading, environmental factors, con- responsibilih� of die user vf this standard to estnl�lish uppro- struction deficiencies, or a combination thereof. Typical dis- priate snfery und heulth practices arid deterrnine the applicu- tresses are cracks, rutting, and weathering of the pavement biliry of regulaton� lirriitations prior to use. Specific precau- surface. Distress types and severity levels detailed in Appendix tionary statements are given in Section 6. X 1 for AC, and Appendix X2 for PCC pavements must be used to obtain an accurate PCI value. 2. Terminology 2.1.7 pavement sample unit—a subdivision of a pavement 2.1 Definizions of Terms Specific ro This Standard: section that has a standard size range: 20 contiguous slabs (+8 2.1.1 additional snmple—a sample unit inspected in addi- slabs if the total number of slabs in the section is not evenly tion to the random sample units to include nonrepresentative divided by 20 or to accommodate specific field condition) for sample units in the determination of the pavement condition. PCC pavement, and 2500 contiguous square feet, ± 1000 ft This includes very poor or excellent samples that are not (225 ± 90 m if the pavement is not eveniy divided by 2500 typical of the section and sample units, which contain an or to accommodate specific field condition, for AC pavement. unusual distress such as a utility cut. If a sample unit 2• 1.8 pave�ne�it section—a contiguous pavement area hav- containing an unusual distress is chosen at random it should be ing unifonn construction, maintenance, usage history, and counted as an additional sample unit and another random condition. A section should have the same traffic volume and sample unit should be chosen. If every sample unit is surveyed, load intensity. then there are no additional sample units. 2.I.9 portdand cen7ent concrete (PCC) �avement— 2.1.2 asphalt concrete (AC) surface—aggregate mixture aggregate mixture with portland cement binder including with an asphalt cement binder. This term also refers to surfaces nonreinforced and reinforced jointed pavement. constructed of coal tars and natural tars for purposes of this 2• 1.10 rnndom sample—a sample unit of the pavement practice. secrion selected for inspection by random sampling techniques, such as a random number table or systematic random proce- dure. ' This practice is under the jurisdiction of ASTM Com�uittee E17 on Vehicle - Pavement Systems and is the direct responsibility of Subcommittee E17.41 on 3. Summary of Praetiee Pavement Tesdng, Evaluation, and'.Nanagement Methods. Curzent edition approved Dec. 1. 2007. Published January ?008. Originally 3.1 The pavement is divided into branches that are divided app,��ea ;n 1999. Last previous edition approved in 2003 as D 6433 — 03. lllt0 SCCt10riS. EaCII section is divided into sample units. The � The boldface numbers in parentheses refer to the list of references at the end of type 1riCl SOVeT'lty Of p8V0ril0rit C�1St1'CSS IS aSS0SS0C� by V1SUa� this standard. Copyright OO ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States. 1 c�' D 6433 — 07 St�dazd PCIT� $�a�d 5. Apparatus R�irig SC�t �pl� 5.1 Dnta Sheets, or other field recording instruments that record at a minimum the following information: date, location, l� branch, section, sample unit size, slab number and size, distress �� types, severity levels, quantities, and names of surveyors. Exampie data sheets for AC and PCC pavements are shown in gs Figs. 2 and 3. �� � 5.2 Hand Odometer Wheel, that reads to the nearest 0. l ft (30 mm). 5.3 Straightedge or String Line, (AC only), 10 ft (3 m). 70 5.4 Scale, 12 in. (300 mm) that reads to '/s in. (3 mm) or FaiT Y�� better. Additional 12-in. (300 mm) ruler or straightedge is needed to measure faulting in PCC pavements. �� 5.5 Luy�out Plan, for network to be inspected. I.ight x.ecl 6. Hazards � 6.1 Traffic is a hazard as inspectors may walk on the ���� � pavement to perform the condition survey. 7. Sampling and Sample Units 25 �� 7.1 Identify branches of the pavement with different uses such as roadways and parking on the network layout plan. 7.2 Divide each branch into sections based on the pave- lp ments design, construction history, traffic, and condition. I�aik �"irtey 7.3 Divide the pavement sections into sample units. If the � pavement slabs in PCC have joint spacing greater than 25 ft (8 m) subdivide each slab into imaginary slabs. The imaginary slabs all should be less than or equal to 25 ft (8 m) in length, FIG. 1 Pavement Condition Index (PCI), Rating Scale, and and the imaginary joints dividing the slabs are assumed to be Suggested Coiors in perfect condition. This is needed because the deduct values developed for jointed concrete slabs are less than or equal to 25 inspection of the pavement sample units. The quantity of the ft (8 m). distress is measured as described in Appendix X1 and Appen- �• Individual sample units to be inspected should be dix X2. The distress data are used to calculate the PCI for each marked or identified in a manner to allow inspectors and sample unit. The PCI of the pavement section is determined quality control personnel to easily locate them on the pavement based on the PCI of the inspected sample units within the surface. Paint marks along the edge and sketches with locations connected to physical pavement features are acceptable. It is section. necessary to be able to accurately relocate the sample units to allow verification of current distress data, to examine changes 4. Significance and Use in condition with time of a particular sample unit, and to enable 4.1 The PCI is a numerical indicator that rates the surface future inspections of the same sample unit if desired. condition of the pavement. The PCI provides a measure of the 7.5 Select the sample units to be inspected. The number of present condition of the pavement based on the distress sample units to be inspected may vary from the following: all observed on the surface of the pavement, which also indicates of the sample units in the section, a number of sample units that the structural integrity and surface operational condition (lo- provides a 95 % confidence level, or a lesser number. calized roughness and safety). The PCI cannot measure struc- 7.5.1 All sample units in the section may be inspected to tural capacity nor does it provide direct measurement of skid determine the average PCI of the section. This is usually resistance or roughness. It provides an objective and rational precluded for routine management purposes by available basis for determining maintenance and repair needs and manpower, funds, and time. Total sampling, however, is priorities. Continuous monitoring of the PCI is used to estab- desirable for project analysis to help estimate maintenance and lish the rate of pavement deterioration, which permits early repair quantities. identification of major rehabilitation needs. The PCI provides 7.5.2 The minimum number of sample units (n) that must be feedback on pavement performance for validation or improve- surveyed within a given section to obtain a statistically ment of current pavement design and maintenance procedures. adequate estimate (95 % confidence) of the PCI of the section 2 ASPHALT SURFACED R�ADS AND PARKING LOTS SKETCH: CONDITION SURVEY DATA SHEET FOR SAMPLE UNIT BRANCH SECTION SAMPLE UNIT SURVEYED BY DATE SAMPLE AREA 1. Alligator Cracking 6. Depression 11. Patching & Util Cut Patching 16. Shoving 2. Bleeding 7. Edge Cracking t2. Polished Aggregate 17. Slippage Cracking 3. Block Cracking 8. Jt. Reflection Cracking 13. Potholes 16. Swell 4. Bumps and Sags 9. LanelShoulder Drop Oft 14. Railroad Crossing 19. Weathering/Raveling 5. Corrugation 10. Long & 7rans Cracking 15. Rutting DISTRESS DENSITY DEDUCT SEVERITY QUANTITY TOTAL % VALUE � v W � � w w � 0 V FIG. 2 Flexible Pavement Condition Survey Data Sheet for Sample Unit c�' D 6433 — 07 CONCRETE SURFACED ROADS AND PARKlNG LOTS CONDITION SURVEY DATA SHEET FOR SAMPLE UNIT BAANCH SECTION SAMPLE UNI'F SURVEYED BY DATE SAMPLE AREA Distress Tyoes SKETCH: 21. Blow uplBueklinp 31. Polished Apgreyate 22. Corner Sreak 32. Popouta 23. Divided S1ab 33. Pumpinp � � � • • 24. Durability Crack 34. Punchout 25. Fauiting 35. Raiiroad Crossinp �� 26. Joint Seal 36, Sealiny 27. Lane/Shouider 37. Shrinlcege � � � � � 28. Linear Crackinp 38. Spallinp Corner 29. Patchin� (Larpe) 39. Spaltinp Joint 9 30. Petchiny (Smail) • • • • • DIST N0. DENSITY DEDUCT TVPE S � SLABS % VALUE $ • • • • • 7 • • • . • 6 . . . • • 5 • • • . • 4 • • • • • 3 • • • • • 2 . • • . • 1 • • • . • 1 2 3 4 FIG. 3 Joint Rigid Pavement Condition Survey Data Sheet for Sample Unit is calculated using the following formula and rounding n to the N = total number of sample units in the section. next highest whole number (see Eq 1). 7.5.2.1 If obtaining the 95 % confidence level is critical, the �� = rvs�l((�'l4)(N- 1) + s' (t) adequacy of the number of sample units surveyed must be confirmed. The number of sample units was estimated based on where: an assumed standard deviation. Calculate the actual standard e= acceptable error in estimating the section PCI; com- monly, e=}5 PCI points; deviation (s) as follows (see Eq 2): s= standard deviation of the PCI from one sample unit to � 12 another within the section. When performing the initial s=(� (2) inspection the standard deviation is assumed to be ten Where: for AC pavements and 15 for PCC pavements. This PCI = PCI of surveyed sample units i, assumption should be checked as described below after PCl = PCI of section (mean PCI of surveyed sample PCI values are determined. For subsequent inspections, units), and the standard deviation from the preceding inspection n = total number of sample units surveyed. should be used to determine n; and, 4 <�j' D 6433 — 07 7.5.2.2 Calculate the revised minimum number of sample every distress type present, and recording the data. Each units (Eq 1) to be surveyed using the calculated standard distress must correspond in type and severity to that described deviation (Eq 2). If the revised number of sample units to be in Appendix Xl. The method of ineasurement is included with surveyed is greater than the number of sample units already each distress description. Repeat this procedure for each surveyed, select and survey additional random sample units. sample unit to be inspected. A copy of a Blank Flexible These sample units should be spaced evenly across the section. Pavement Condition Survey Data Sheet for Sample Unit is Repeat the process of checking the revised number of sample included in Fi�. 2. units and surveying additional random sample units until the 8.3 PCC Pavements—Individually inspect each sample unit total number of sample units surveyed equals or exceeds the chosen. Sketch the sample unit showing the location of the minimum required sample units (n) in Eq l, using the actual slabs. Record the sample unit size, branch and section number, total sample standard deviation. and number and type of the sample unit (random or additional), 7.5.3 Once the number of sample units to be inspected has the number of slabs in the sample unit and the slab size been determined, compute the spacing interval of the units measured with the hand odometer. Perform the inspection by using systematic random sampling. Samples are spaced equally walking over the sidewalk/shouider of the sample unit being throughout the section with the first sample selected at random. surveyed and recording all distress existing in the slab along The spacing interval (r) of the units to be sampled is calculated with their severity level. Each distress type and severity must by the following fonnula rounded to the next lowest whole correspond with that described in Appendix X2. Summarize number: the distress types, their severity levels and the number of slabs i= Nh� �3) in the sample unit containing each type and severity level. Repeat this procedure for each sample unit to be inspected. A where: copy of a Blank Jointed Rigid Pavement Condition Survey N= total number of sample units in the section, and Data Sheet for Sample Unit is included in Fig. 3. n= number of sample units to be inspected. The first sample unit to be inspected is selected at random 9. Calculation of PCI for Asphalt Concrete (AC) from sample units 1 through i. The sample units within a pavement section that are successive increments of the interval i after the first randomly selected unit also are inspected. 9.1 Add up the total quantity of each distress type at each 7.6 A lessor sampling rate than the above mentioned 95 0� severity level, and record them in the "Total Severities" confidence level can be used based on the condition survey section. For example, Fig. 4 shows five entries for the Distress objective. As an example, one agency uses the following table Type 1, "Alligator Cracking": SL, 4L, 4L, 8H, and 6H. The for selecting the number of sample units to be inspected for distress at each severity level is summed and entered in the other than ro'ect anal sis "Total Severity" section as 13 ft` (1.2 m of low severity and p � Y 14 ft� (1.3 m�) of inedium severity. The units for the quantities Given Survey 1 to 5 sample units 1 sample unit may be either in square feet (square meters), linear feet 6 to 10 sample units 2 sample units (meters), or number of occurrences, depending on the distress 11 to 15 sample units 3 sample units type. 16 to 40 sample units 4 sample units over 40 sample units io �ro 9.2 Divide the total quantity of each distress type at each 7.7 Additional sample units only are to be inspected when severity level from 9.1 by the total area of the sample unit and no�representative distresses are observed as defined in 2.1.1. p1ultiply by 100 to obtain the percent densiry of each distress These sample units are selected by the user. type and severity. 9.3 Determine the deduct value (DV) for each distress type 8. Inspection Procedure and severity level combination from the distress deduct value 8.1 The definitions and guidelines for quantifying distresses curves in Appendix X3. for PCI determination are given in Appendix X i for AC 9.4 Determine the maximum corrected deduct value (CDV). pavements. Using this test method, inspectors should identify The procedute for determining maximum CDV from indi- distress types accurately 95 % of the time. Linear measure- vidual DVs is identical for both AC and PCC pavement types. ments should be considered accurate when they are within 9.5 The following procedure must be used to determine the 10 % if remeasured, and area measurements should be consid- �naximum CDV. ered accurate when they are within 20 % if remeasured. 9.5.1 If none or only one individual deduct value is greater Distress severities that one determines based on ride quality are than two, the total value is used in place of the maximum CDV considered subjective. in determining the PCI; otherwise, maximum CDV must be 8.2 Asphult Concrete (AC) Surfaced Pavernent— determined using the procedure described in 9.5.2-9.�.5. Individually inspect each sample unit chosen. Sketch the sample unit, including orientation. Record the branch and 9.5.2 List the individual deduct values in descending order. section number and the number and type of the sample unit For example, in Fig. 4 this will be 25.1, 23.4, 17.9, 11.2, 7.9, (random or additional). Record the sample unit size measured �•5, 6.9, and 5.3. with the hand odometer. Conduct the distress inspection by 9.5.3 Determine the allowable number of deducts, m, from walking over the sidewalk/shoulder of the sample unit being Fig. 5, or using the following formula (see Eq 4): surveyed, measuring the quantity of each severity level of m= 1+(9/98)(100-HDV) <_ 10 (4) 5 ASPHALT SURFACED ROADS AND PARKING LOTS SKETCH: CONDITION SURVEY DATA SHEET �oo' FOR SAMpLE UNIT 25 ' BRANCH SPRtNGF1FCDSECTION �� SAMPLE UNIT i SURVEYED BY KaK DATE io s � as SAMPLE AREA 2500 �� N ro,���t,�� � �K�. —. t. AlUgator Cracking 6. Depresslon 11. Patchinq & Util Cut Patching 16. Shoving 2. Bleeding 7. Edge Cracking 12. Polished Aggregate 17. Siippage Cracking 3. Block Cracking 8. Jt. Reflectton Cracking 13. Potholes 16. Sweii 4. Bumps and Sags 9. Lane/Shouider Drop Oif t4. Railroad Crossing 19. Weathering/Raveling 5. Corrugatlon 10. Long � Trans Cracking 15. Rutting OISTRES DENSITY DEDUCT SEVERITY �UANTfTY TOTAL °k VALUE ►L tRS Ixy Ir4 �3 O,SZ �.9 i k t 8 1.6 �`� 0.56 23.N '�a 32 i5 i8 .Z�� y� i 5.zo '�•5 2o i5 35 2'� Z3 io i3 �y3 5.'i2 5, ( u 3x 4 zK 5 zZ O. $$ I. � , f i o.oy cl.z v � � 4 9 S zt o.8y c� 19 � zso � 250 �0.0 W I O V FIG. 4 Example of a Flexible Pavement Condition Survey Data Sheet c�' D 6433 — 07 Adjustment of Number of Deduct Values 12 10 __ _ ___ ._ _...._ — _ _ ; : - --- � N � � _ $tlZ , ___. _.... ---_ _ ___ --- � � v m = 1 + (9 / 98} * (100 - MaxDV) � 6 . - ---- _ _,.._. _.. _ - -- --- ---_ . _ _.. _ � , N � a�— ; � , O 4 - _.._ ___.. -- — _...._ O Z 2 _ ___...___ _ _ 0 0 20 40 60 80 100 120 Highest Deduct Value FIG. 5 Adjustment of Number ot Deduct Values where: 9.6 Caiculate PCI by subtracting the maximum CDV from m = allowable number of deducts including fractions 100: PCI = 100-max CDV. (must be less than or equal to ten), and 9.7 Fig. 6 shows a summary of PCI calculation for the HDV = highest individual deduct value. example AC pavement data in Fig. 4. A blank PCI calculation (For the example in Fig. 4, m= 1+(9/98)(100-25.1) = 7.9). form is included in Fig. 2. 9.5.4 The number of individual deduct values is reduced to the m largest deduct values, including the fractional part. For 10. Calculation of PCI for Portland Cement Concrete the example in Fig. 6, the values are 25.1, 23.4, 17.9, 11.2, 7.9, (PCC) Pavement 7.5, 6.9, and 4.8 (the 4.8 is obtained by multiplying 5.3 by (7.9 — 7= 0.9)). If less than m deduct values are available, all of the 10.1 For each unique combinarion of distress type and deduct values are used. severity level, add up the total number of slabs in which they 9.5.5 Determine maximum CDV iteratively, as shown in occur. For the example in Fig. 7, there are two slabs containing F �� � low-severity corner break (Distress 22L). 9.5.5.1 Determine total deduct value by summing individual 10.2 Divide the number of slabs from ] 0.1 by the total deduct values. The total deduct value is obtained by adding the number of slabs in the sample unit and moltiply by 100 to individual deduct values in 9..5.4, that is, 104.7. obtain the percent density of each distress type and severity 9.5.5.2 Determine q as the number of deducts with a value combination. greater than 2.0. For example, in Fig. 6, q= 8. 10.3 Determine the deduct values for each distress type 9.5.5.3 Determine the CDV from total deduct value and q severity level combination using the corresponding deduct by looking ❑p the appropriate correction curve for AC pave- curve in Appendix X4. ments in Fig. X4.15 in Appendix X3. 10.4 Determine PCI by following the procedures in 9.5 and 9.5.5.4 Reduce the smallest individual deduct value greater 9.6, using the correction curve for PCC pavements (see Fig. than 2.0 to 2.0 and repeat 9.5.5.1-9.5.5.3 unril q= 1. X4.20 in Appendix X4) in place of the correction curve for AC 9.5.5.5 Maximum CDV is the largest of the CDVs. pavements. 7 �' D 6433 - 07 m=1+(9198)(100-25.1)=7.9<8 Use highest 7 deducts and 0.9 of eighth deduct. 0.9 x 53 = 4.8 # Deduct Vatues Total q CDV 1 25.1 23.�/ t'�.5 �t.z '�.5 � 5 6.9 �.� �04.'� $ Si.O 2 25.1 z3.y �'��9 u.2 t.9 '�.5 6,9 2 1oi.9 '� 5U.0 3 25, ► z3.y i � g i � 2 *�, 9� 5 2 2 5b.o 6 �t6.0 4 25, 1 23.H i�.9 �� � z 2 2 90.5 5 47.0 5 25, I 23.N I'i.9 i t.2 2 2 2 2 �S'1.6 '-I 'i8.0 6 25. � z3.4 I'� 5 z 2 2, 2 z 45.4 3 `t8.0 7 25.1 23.`I 2 2 2 2 2 2 5g.5 z'14.0 8 ,25.I 2 .Z z 2 2 2 2 3g, f � 38•O 9 10 Max CDV = 51 PCI = 100 - Max CDV = �{5 Rating = �AIR FIG. 6 Calculation of Corrected PCI Value-Flexible Pavement 10.5 Fig. 7 shows a summary of PCI calculation for the " example PCC pavement distress data in Fig. 8. � • A PCI = PC/,.= � „ (5) 11. Determination of Section PCI ��A,; ll.l If all surveyed sample units are selected randomly, then the PCI of the section (PCI is calculated as the area weighted PCI of the randomly surveyed sample units (PCI� ) using equation 5: 8 <�' D 6433 — 07 CONCAETE SURFACED ROADS AND PARKING LOTS CONDITION SURVEY DATA SHEET FOR SAMPLE UN1T BRANCN SEGON9 SECTION O�1 SAMPLE UNIT t SURVEYED BY KA K OATE �O Tc, I 93 SAMPLE AREA 20 sk,,bs Qstress Tvoes SKETCH: 21. 81ow uplSUCkI&�p 31. Pofish�d Appnyato 22. Comar Brsak 32. Popouts 23. Divldod Slab �3. Pumpinp � • 24. Dursbfiity Craek 34. Punehout z31� 2S. FauRl�y 35. tiailrwd Crossinp �p 28. Joint Swi 36. Scaltnp Z7. Lan�/Shouldar 37. 5h�inka�� � • 28. u�aa� CracWnp 38. Spalllnp ComK 30L 30L 28. Patehiny (IJrp�) 39. Spdtlny JoiM 38 L 38 L 9 30. Patehinq (Sm�q) DIST No. o�smr DEWCT , z2 L zZ M � 7YPE S � SLABS % VAIUE 3$ t_ S 26 N — �00 8.0 � . 22 L 3 IS 12.6 22L 22L 7 22 M � 5 '7• '� . . 23 N 3 i 5 30. 5 38 � i 6 30 N 4 2o y.4 . . 3�i N 2 IO 25. 1 34 N I � 5 38 L 6 30 5.8 , . 39 u � 5 9.0 34 h I 4 � 30� i � 3 � 23 M 30� � 2 � 3 g � 23 M . 39 H 38 �- � • 1 2 3 4 FIG. 7 Example of a Jointed Rigid Pavement Condition Survey Data Sheet where: � (PG � A PCI = area weighted PCI of randomly surveyed sample pC � _�_� (6) units, � A � ; PCI,.� = PCI of random sample unit i, ;_� A, = area of random sample unit i, n = number of random sample units surveyed. ,� If additional sample units, as defined in 2.1.1, are surveyed, PC�,.(A -� A�,) + PCl �,4 the area weighted PCI of the surveyed additional units PC[� _ �-' A �-� (7) ( PCI ) is calculated using equation 6. The PCI of the pavement section is calculated using equation 7. 9 c�' D 6433 - 07 m=1+(9/98)( 100-30.5)=7.4<8 Use highest 7 deducts and 0.4 of eighth deduct. 0.4 x 4.4 = 1.76 # Deduct Values Tctal q CDV 1 30.5 z5.i �z.6 9.o B.o '�.'� 5.g i.76 ioo.5 '� 50.0 2 30.5 zs.l i2.6 9.0 8.0 '�'� z �.� 96.'� 6 yg.5 3 30. 5 25, t�2.6 y.0 $. O 2 2. �•'�6 9 I. 0 5 5 r. o 4 30.5 251 12•6 g•O 2 2 z 1 •' 76 85. 4 �i9.G 5 30.5 25.1 IZ.6 z z Z 2 �.?6 '�S.O 3 SG.0 6 30.5 25.1 z �Z 2 z z i.�76 6�.�1 z 5G.0 7 3�. g 2 2 2 2 2 2 �.'�6 'iy, 3 I y`i• 3 8 9 1Q Max CDV = 5 � PCI = 100 - Max CDV = �"�5 Rating = F'AIQ FIG. 8 Calculation of Corrected PCI Value--Jointed Rigid Pavement 12. Report PCI = area weighted PCI of additional sample units, � 2, � Develop a summary report for each section. The PCI�, = PCI of additional sample unit i, summary lists section location, size, total number of sample A = area of additional sample unit i, units, the sample units inspected, the PCIs obtained, the A = area of section, rn = number of additional sample units surveyed, and average PCI for the section, and the section condition rating. PCI,. = area weighted PCI of the pavement section. l 1.2 Determine the overall condition rating of the section by using the section PCI and the condition rating scale in Fig. 1. 10 c� D 6433 — 07 APPENDIXES (Nonmandatory Information) Xl. Distress in Asphalt Pavements X1,1 During the field condition surveys and validation of X1.4.6.2 M—Medium. Vehicle vibrations are significant the PCI, several questions are commonly asked about the and some reduction in speed is necessary for safery and identification and measurement of some of the distresses. The comfort. Individual bumps or settlements, or both, cause the answers to these questions for each distress are included under vehicle to bounce significantly, creating some discomfort. the heading "How to Measure." For convenience, however, the X1.4.6.3 H—High. Vehicle vibrations are so excessive that most frequently raised issues are addressed below: speed must be reduced considerably for safety and comfort. X 1.1.1 If alligator cracking and rutting occur in the same Individual bumps or settlements, or both, cause the vehicle to area, each is recorded separately at its respective severity level, bounce excessively, creating substantial discomfort, safety X 1. i.2 If bleeding is counted, polished aggregate is not hazard, or high potential vehicle damage. counted in the same area. X1.4.7 The inspecror should drive at the posted speed in a X1.1.3 Spalling as used herein is the further breaking of sedan that is representative of cars typically seen in local pavement or loss of materials around cracks or joints. traffic. Pavement sections near stop signs should be rated at a X1.1.4 If a crack does not have the same severity level deceleration speed appropriate for the intersection. along its entire length, each portion of the crack having a ALLIGATOR CRACKING (FATIGUE) different severity level should be recorded separately. If, however, the different levels of severity in a portion of a crack X1.5 Descriptiorr—Alligator or fatigue cracking is a series cannot be easily divided, that portion should be rated at the of interconnecting cracks caused by fatigue failure of the highest severity levei present. asphalt concrete surface under repeated traffic loading. Crack- X11.5 If any distress, including cracking and potholes, is �ng begins at the bottom of the asphalt surface, or stabilized found in a patched area, it is not recorded; its effect on the base, where tensile stress and strain are highest under a wheel patch, however, is considered in determining the severity level load. The cracks propagate to the surface initiaily as a series of of the patch. parallel longitudinal cracks. After repeated traffic loading, the X1.1.6 A significant amount of polished aggregate should cracks connect, forming many sided, sharp-angled pieces that be present before it is counted. develop a pattern resembling chicken wire or the skin of an X1.1.7 A distress is said to be raveled if the area surround- alligator. The pieces are generally less than 0.5 m(1.5 ft) on the ing the distress is broken (sometimes to the extent that pieces longest side. Alligator cracking occurs only in areas subjected are removed). to repeated traffic loading, such as wheel paths. Pattern-type X1.2 The reader should note that the items above are cracking that occurs over an entire area not subjected to general issues and do not stand alone as inspection criteria. To loading is called "block cracking," which is not a load- properly measure each distress type, the inspector must be associated distress. familiar with its individual measurement criteria. X1.5.1 Severity Levels: X1.3 Nineteen distress types for asphalt-surfaced pave- X1.5.1.1 L—Fine, longitudinal hairline cracks running par- ments are listed alphabetically in this manual. allel to each other with no, or only a few interconnecting cracks. The cracks are not spalled (Fig. Xl.l). RIDE QUALITY X1.4 Ride quality must be evaluated in order to establish a - - �,. ,,, �t., severity level for the following distress types: �� �`"'� _" � �� � �. X1.4.1 Bumps. �� y � : � : � �f,,^ � � « ,.,� X1.4.2 Corrugation. �.,�'�" �``'`' X1.4.3 Railroad crossings. ���� • � X1.4.4 Shovin � �{ h � "� g• .�:,>� . , i � t � . X1.4.5 Swells. '" ; ''r � X1.4.6 To determine the effect these distresses have on ride �� •-" �`+�''�� � qualiry, the inspector should drive at the normal operating ,���,�: 4�,�' � � e � Y � speed and use the following severity-level definitions of ride �, �� <^�' - �,,, , quality: x�� 3°�� ,�i � � I ���� �� X1.4.6.1 L—Low. Vehicle vibrations, for example, from ,.�� �,� f �' f corrugation, are noticeable, but no reduction in speed is �`':�: �° �` necessary for comfort or safety. Individual bumps or settle- ments, or both, cause the vehicle to bounce slightly, but create � little discomfort. FIG. X1.1 Low-Severity Ailigator Cracking 11 � D 6433 - 07 X1.5.1.2 M—FurCher development of light alligator cracks into a pattern or network of cracks that may be lightly spalled (Fig. X I .2). X 1.5.1.3 H—Network or pattern cracking has progressed so that the pieces are well defined and spalled at the edges. Some of the pieces may rock under traffic (Fig. X 1.3). X1.5.2 How to Measure—Alligator cracking is measured in square meters (square feet) of surface area. The major difficulty in measuring this type of distress is that two or three levels of severity often exist within one distressed area. If these portions can be easily distinguished from each other, they should be measured and recorded separately; however, if the different levels of severity cannot be divided easily, the entire area should be rated at the highest severity present. If aliigator cracking and rutting occur in the same area, each is recarded separately as its respec[ive severity level. FIG. X1.3 High-Severity Alligator Cracking BLEEDING � X1.6 Description---Bleeding is a film of bituminous mate- J �'� } rial on the pavement surface that creates a shiny, glasslike, reflecting surface that usually becomes quite sticky. Bleeding is caused by excessive amounts of asphaltic cement or tars in the mix, excess application of a bituminous sealant, or low air vnid content, or a combination thereof. It occurs when asphalt fills the voids of the mix during hot weather and then expands onto the pavement surface. Since the bleeding process in not reversible during cold weather, asphalt or tar will accumulate on the surface. X1.6.1 Severity Levels: Xl.6.L1 L—Bleeding only has occurred to a very slight degree and is noticeable only during a few days of the year. Asphalt does not stick to shoes or vehicles (Fig. X1.4). FIG. X1A Low-Severity Bleeding X1.6.1.2 M—Bleeding has occurred to the extent that asphalt sticks to shoes and vehicles during oniy a few weeks of the year (Fig. XI.S). X1.6.1.3 H—Bleeding has occurred extensively and consid- erable asphalt sticks to shoes and vehicles during at least several weeks of the year (Fig. X 1.6). X1.6.2 How to Measure—Bleeding is measured in square meters (square feetj of surface area. If bleeding is counted, polished aggregate should not be counted. FIG. X1.5 Medium Bleeding BLOCK CRACKING X1.7 Description—Block cracks are interconnected cracks that divide the pavement into approximately rectangular pieces. The blocks may range in size from approximately 0.3 by 03 m(1 by 1 ft) to 3 by 3 m(10 by 10 ft). Block cracking FIG. X1.2 Medium Aliigator Cracking is caused mainly by shrinkage of the asphalt concrete and daily l2 �� D 6433 - 07 " �'�' °``r�� X].7.12 M—Blocks are defined by medium-severity � � tl..'� �� cracks (Fie. X1.8). X1.7.1.3 H—Blocks are defined by high-severity� cracks ���� r �` (Fig. X 1.9). '^'� '� � X 1.7.2 H��rv to Measure—Block cracking is measured in m'` ';-' (ft�') of surface area. It usually occurs at one severity leve] in a • given pavement section; however, if areas of different severity + � 2 levels can be distinguished easily from one another, they should be measured and recorded separately. �� �� �. � �� � BUMPS AND SAGS X 1.8 Description: X1.8.1 Bumps are small, localized, upward displacements of the pavement surface. They are different from shoves in that shoves are caused by unstable pavement. Bumps, on the other hand, can be caused by several factors, including: X1.8.1.1 Buckling or bulging of underlying PCC slabs in AC overlay over PCC pavement. X1.8.1.2 Frost heave (ice, lens growth). X1.8.1.3 Infiltration and buildup of material in a crack in FIG. X1.6 High-Severity Bleeding combination with traffic loading (sometimes called "tenting"). X 1.8.1.4 Sags are small, abrupt, downward displacements temperature cycling, which results in daily stress/strain cy- of the pavement surface. If bumps appear in a pattern perpen- cling. It is not load-associated. Block cracking usually indi- dicular to traffic flow and are spaced at less than 3 m(] 0 ft), the cates that the asphalt has hardened significantly. Block crack- �istress is called corrugation. Distortion and displacement that ing normally occurs over a large portion of the pavement area, occur over large areas of the pavement surface, causing large or but sometimes will occur only in nontraffic areas. This type of �ong dips, or both, in the pavement should be recorded as" distress differs from alligator cracking in that alligator cracks swelling.' form smaller, many-sided pieces with sharp angles. Also, X1.8.2 Severiry Levels: uniike block, alligator cracks are caused by repeated traffic X 1.8.2.1 I�Bump or sag causes low-severity ride quality loadings, and therefore, are found only in traffic areas, that is, (Fig. X1.10). wheel paths. X1.8.2.2 M—Bump or sag causes medium-severity ride X1.7.1 Severity Levels: quality (Fig. X1.11). X 1.7.1.1 L—Blocks are defined by low-severity� cracks X 1.8.2.3 H—Bump or sag causes high-severity ride quality (Fig. X 1.7). (Fig. X 1.12). X1.83 How to Mensure—Bumps or sags are measured in linear meters (feet). If the bump occurs in combination with a crack, the crack also is recorded. ' See definitiuns of longitudin�il transverse cracking within Appendix X2.I0. ; y .. _. � . � � . � ,��'.�,." . " ,�y` `' �'�� �'�r..� .n� �.; _ �� 7 ���!'µ"y.� �72E .�p" ��T-�l.. ` ��� r ��� ���r a �� �'",� b , • j .�i- ; ; ; � . 4 • .- ��''��''�`+�'tJy, ' a "� ' ; ��- .,. t,� � 'r� °. 1.. r - ... � . t„ ' a' i3r �` +s*r",� ',�t+v � �;- �.",�,?;z , ;!' ^c �'' k -� �� �s ,, �' :r • �c 't ;' FIG. X1.7 Low-Severity Block Cracking FIG. X1.8 Medium-Severity Block Cracking l3 �'y D 6433 - 07 � �:�� � ,� ,� .,, � �., � . '�' ��> i � F• j Y � r � r x�. h ' _ �� � : �`'. x✓1s�� '� � 'i�` FIG. X1.9 High-Severity Block Cracking FIG. �X1.12 High-Severity Bumps and Sags the traffic direction. This type of distress usually is caused by traffic action combined with an unstable pavement surface or base. X1.9.1 Severity Levels: X1.9.1.1 Ir—Corrugation produces low-severity ride qual- � �''� ity (Fig. X 1.13). _._ _ � X 1.9.1.2 M—Corrugation produces medium-severity ride quality (Fig. X 1.14). X 1.9.1.3 H—Corrugation produces high-severity ride qual- ity (Fig. X 1. I S). X 1.9.2 How to Meusure—Corrugation is measured in square meters (square feet) of surface area. DEPRESSION FIG. X1.10 Low Bumps and Sags X 1.10 Description—Depressions are localized pavement ,' surface areas with elevations slightly lower than those of the .�� F' ,. ,� t x� .<. . ', � surrounding pavement. In many instances, light depressions are �.�, �,� - not noticeable until after a rain, when ponding water creates a �'�� "`""���`."""' "birdbath" area; on dry pavement, depressions ean be spotted �����??�, � by looking for stains caused by ponding water. Depressions are .i . r 334 ' � �.,.�' _,� ' �, created by settlement of the foundation soil or are a result of ;n � ,�,�� ._ E ) ' Y 1 �` .�i q���� f ��� � *^: y , «T-.,F•` . , t. §�' �-� �� � *�w +t, � - k x � *�± .. � � ` . s ;" � � ' � . ?� � r < t � �_tt_ ', . �. , .�. - -... > ��°q�,.� �,," � • ,��'{, , . • ;. '^,v�'�a . 3 r `�` x , •.b. r:�:= a '�. � �� � � � ?� . FIG. X1.11 Medium-Severity Bumps and Sags ��.>�.. �., -�_� � s CORRUGATION �-�„�� � ,��' `_ X 1.9 Descriptiori—Corrugation, also known as "wash- '� 4r �� �„�. ,� :� � � .�e ,t,� a :a�, :.. boarding", is a series of closely spaced ridges and valleys '�` (ripples) occurring at fairly regular intervals, usuaily less than 3 m(] 0 ft) along the pavement. The ridges are perpendicular to FIG. X1.13 Low-Severiry Corrugation 14 c�' D 6433 — 07 : r; ,.. � _ � �1�'►.Y��E+►> � �" '�^'�"� � � �4� �� ��: �. a. . � .. , . _ ��� +�x ' . � �, ��� �� .�i �`���� a 'e4���`a �, � � te y k'�'�'* , � �, r.��� � , �� ���� „; _;�, '` ' � �� � � � �� ,. {a � .� _� , � � � o.+��'�.."�.i��' 'a �;w��t���.xs.�. FIG. X1.14 Medium-Severity Corrugation FIG. X1.17 Medium-Severity Depression � � _�.,� . X1.10.1.3 H—More than 50 mm (2 in.) (Fig. X1.18). �'� ���, x w ;* �, - � X 1.10.2 How to Mensure—Depressions are measured in ?t�*��'�� square meters (square feet) of surface area. � �'"` W '' ��+�� i��� EDGE CRACKING �F ,� , �,�; X 1.11 Description—Edge cracks are parallel to and usually within 0.3 to 0.5 m(l to 1.5 ft) of the outer edge of the � pavement. This distress is accelerated by traffic loading and can be caused by frost-weakened base or subgrade near the edge of the pavement. The area between the crack and pavement edge is classified as raveled if it is broken up (sometimes to the extent that pieces are removed). X l.l l. l Severity Levels: FIG. X1.15 High-Severity Corrugation Xl.l l.l.l I�Low or medium cracking with no breakup or raveling (Fig. X1.19). improper construction. Depressions cause some roughness, and X1.11.1.2 M—Medium cracks with some breakup and rav- when deep enough or filled with water, can cause hydroplan- eling (Fig. X1.20). ing. X111.1.3 H—Considerable breakup or raveling along the X1.10.1 Severitv Levels (Maximum Depth of Depression): edge (Fig. X1.21). X1.11.2 How to Measure—Edge cracking is measure in XI.lO.l.l L-13 to 25 mm (�h to 1 in.) (Fig. XLl6). linear meters (feet). X1.10.1.2 M-25 to 50 mm (1 to 2 in.) (Fig. X1.17). � . .. ., _ .. .. . - w A • ,�-��, , . � t .�.; �.' �:,. :'=� FIG. X1.16 Low-Severity Depression FIG. X7.18 High-Severity Depression IS <�1' D 6433 — 07 mainly by thermal- or moisture-induced movement of the PCC �� slab beneath Che AC surface. This distress is not load-related; i.� however, traffic loading may cause a breakdown of the AC surface near the crack. If the pavement is fragmented along a crack, the crack is said to be spalled. A knowledge of slab dimension beneath the AC surface will help to identify these r distresses. �• �.�. � � X1.12.1 Severity Levels: � .�:. X1.12.1.1 L—One c�f the following conditions exist� (I�ig. �•�� t��� �.� �2� X1.22): Nonfilled crack width is less than 10 mm (='/s in.), or `- `�'�� �r filled crack of any width (filler in satisfactory condition). � X1.12.1.2 M—One of the following conditions exists (Fig. X 1.23): Nonfilled crack width is greater than or equal to 10 mm (=�/x in.) and less than 75 mm (3 in.); nonfilled crack less than or equal to 75 mm (3 in.) surrounded by light secondary FIG. X1.19 Low-Severity Edge Cracking cracking; or, filled crack of any width surrounded by light secondary cracking. X1.12.1.3 H—One of the following conditions exists (Fig. ��'°� ,��<. X1.24): Any crack filled or nonfilled surrounded by medium- �.�M or hi�h-severity secondary cracking; nonfilled cracks greater `�����. than 75 mm (3 in.); or, a crack of any width where approxi- ���` �``� mately 100 mm (4 in.) of pavement around the crack are � �. '� � � � severely raveled or broken. '�' f ' Y X1.12.2 How to Measure—Joint reflection cracking is mea- r*.y5�,5a '^i�e ,r �:, i r.- � ' � ��� ���` ,::�� � `' _ � sured in ]inear meters (Feet). The ]ength and severity level of '� t ��:�'� ����° - each crack should be identified and recorded separately. For � . �� � .� 'r��'�+" �,, � �, � -� �'`�� ''y�� . � �` '� �^� _•,� example, a crack that is 15 m(50 ft) long may have 3 m(10 ft) �: Jh ln�� 3' 4 �� � Y . . ,�, �'; ,� ,� '. � of high severity cracks, which are all recorded separately. If a . .� ,� � � ` bump occurs at the reflection crack, it is recorded also. Y� � � �?.�e', � 4 °;ts. � y ?; 4, . � y�, � �:, �� �`^ ` S �`v` �,� t"�- _ LANE/SHOULDER DROP-OFF .�, _ �� �. ,�� _ �-• °��� :'r� X1.13 Description—Lane/shoulder drop-off is a difference FIG. X1.20 Medium Edge Cracking in elevation between the pavement edge and the shoulder. This distress is caused by shoulder erosion, shoulder settlement, or . �� � � � by building up the roadway without adjusting the shoulder ' level. Xl.13.1 Severitv L.evels: � niil J`o " - X1.13.1.1 L—The difference in elevation between the pave- ment edge and shoulder is > 25 mm (1 in.) and< 50 mm (2 in.) (Fig. X1.25). � °� •r.,,� � .x ; ,�_ ,� .. �` �� ,�" r"r' '�"�`:�; � ,-�� � � .. ;i k ,. �� "� ' f� �". ���r � ;°- � �A ��1 ^r � F .����"��; -'��. ��;� �.,�.; � r �;*;y �'� , � .` � � FIG. X1.21 High-Severity Edge Cracking �;���'��. ,�� �� �Y;k �`� :� �� ��'�« � t �s``i� �° . ` �'� ""' JOINT REFLECTION CRACKING , :; '� �+��' K#x ��,. ��'� � ��- '�"r „4t �'' r ~"� . ,. (From Longitudinal and Transverse PCC Slabs) .� „ �r e �� K TM � ;� ���� s�� �; X1.12 Description—This distress occurs only on asphalt- �'�}"� ��"� ��'� �` ,, n-�� surfaced pavements that have been laid over a PCC slab. It �;; ' �;� does not include reflection cracks from any other type of base, �'' . , �' . �e that is, cement- or lime-stabilized; these cracks are caused FIG. X1.22 Low-Severity Joint Reflection Cracking l6 <�'}' D 6433 — 07 � I �� ta�;-, ..� i , ,• . ; �,�. 4 ; :. - _ *, � _ � � � ���� v ` 4'4 ` . 11' ' I. �'. Z }-, - �I� ���� • 1 A �' ' ��� .� f � E . 1 . p � . �- l ;'�' "`� . y: , FIG. X1.25 Low-Severity Lane/Shoulder Drop-Off � #=-: �i �T �` ���'���� � ..�. t� _ �... � ��„ �� � � ��;:w�. _ — - _ � � . ' =-• �: r.�» FIG. X1.23 Medium-Severity Joint Reflection Cracking -�- - , - `. . ,- -- _. ^ . . ,. . - . ,�. � °' " � . �;, ,n �? i , , ,� . . , . _.. . ,.� . x� � � ��i r . J `.. ��: �, � x . .� �, � �. � s `,. * , :. `` Y , . � . � �r _�� �� r � -. " * • *�' *���: • � � ��' . ,� � : . . .� , ._ : . . `"-�"'� , � ;: •'3r . ,� :. .. � .a .._ �. :�. �.�r,:� : . � .�...�: � ��." �� • . �. - �_ � � Y ..:w.. � - _" �, .� �' > t; :,��' FIG. X126 Medium-Severity Lane/Shoulder Drop-Off �� F " � �°-'�!� �* . � �±� �� '� .s i f "'`�, �.'� � . t: � ��f-r. C;i, � S� �, � . "y`o�r:a �:`�' • � � �'/�. ';t�` ��.. . F Y� . � . _ � O �" Y ti�� �• f -t' ^ �� � . . y� ,�.. x {� '� . . �� M � �• q � � r . � _ �'`.� _ . ... ,+. ." �R w.►.... ___._ FIG. X1.24 High-Severity Joint Retlection Cracking � � :� � . X1.13.1.2 M—The difference in elevation is > 50 mm (2 �� �` ��� �� � �,� ,. , � `: in.) and < 100 mm (4 in.) (Fig. X I .26). � � °� � = � �� � X1.13.1.3 H—The difference in elevation is > 100 mm (4 FIG. X1.27 High Lane/Shoulder Drop in.) (Fig. X I .27). X1.13.2 How to Measure—Lane/shoulder drop-off is mea- sured in linear meters (feet). X1.14.1 Longitudinal cracks are parallel to the pavement's centerline or laydown direction. They may be caused by: LONGITUDINAL AND TRANSVERSE CRACKING X1.14.1.1 A poorly constructed paving lane joint. (Non-PCC Slab Joint Reflective) X1.14.1.2 Shrinkage of the AC surface due to low tempera- tures or hardening of the asphalt, or daily temperature cycling, X 1.14 Description: or both. l7 �' D 6433 — 07 X1.14.1.3 A reflective crack caused by cracking beneath the surface course, including cracks in PCC slabs, but not PCC joints. X1.14.1.4 Transverse cracks extend across the pavement at approximately right angles to the pavement centerline or direction of laydown. These types of cracks are not usually load-associated. X1.14.2 Severity Levels: `��� �� ~���'.'� � "� X1.14.2.1 I�One of the following conditions exists (Fig. X 128): nonfilled crack width is less than 10 mm ('/s in.), or filled crack of any width (filler in satisfactory condition). X1.14.2.2 M—One of the following conditions exists (Fig. �,�# X 1.29): nonfilled crack width is greater than or equal to 10 mm and less than 75 mm ('/x to 3 in.); nonfilled crack is less than or equal to 75 mm (3 in.) surrounded by light and random cracking; or, filled crack is of any width surrounded by light FIG. X1.29 Medium-Severity Longitudinal and Transverse random cracking. Cracking X1.14.2.3 H—One of the following conditions exists (Fig. X 1.30); any crack filled or nonfilled surrounded by medium- or high-severity random cracking; nonfilled crack greater than 75 m(3 in.); or, a crack of any width where approximately 100 mm (4 in.) of pavement around the crack is severely broken. X1.14.3 How to Meascrre—Longitudinal and transverse cracks are measured in linear meters (feet). The length and severity of each crack should be recorded. If the crack does not '� �' ,,�� ��° z�`� ����`�" `� �'�;� �' � have the same severity level along its entire length, each ��' ' * °:, �`:� ���� � �.� portion of the crack having a different severity level should be ,� '� ��'�� � x ���,�� �`����� � �� r ' � recorded separately. � � �`� ° �- � � '�° '�� �� �'� -�� �;�� r PATCHING AND UTILITY COT PATCHING �,;� � ,��; �� �� � X1.15 Descril�tion—A is an area of pavement that has been replaced with new material to repair the existing pave- ment. A patch is considered a defect no matter how well it is performing (a patched area or adjacent area usually does not FIG. X1.30 High-Severity Longitudinal and Transverse Cracking perform as well as an original pavement section). Generally, some roughness is associated with this distress. X1.15.1 Severitv Levels: X1.15.1.1 IrPatch is in good condition and satisfactory. Ride quality is rated as low severity or better (Fig. X 1.31). X1.15.1.2 M—Patch is moderately deteriorated, ar ride quality is rated as medium severity, or both (Fig. X1.32). FIG. X1.37 Low-Severity Patching and Utility Cut Patching X1.15.1.3 H—Patch is badly deteriorated, or ride quality is rated as high severity, or both; needs replacement soon (Fig. X 1.33). X1.15.2 Hotiv to Mecrsure—Patching is rated in ft' of FIG. X1.28 Low-Severity Longitudinal and Transverse Cracking surface area; however, if a single patch has areas of differing l8 ;�' D 6433 — 07 contribute to reducing vehicle speed. Polished aggregate should be counted when close examination reveals that the aggregate extending above the asphalt is negligible, and the surface aggregate is smooth to the touch. This type of distress " is indicated when the number on a skid resistance test is low or . = has dropped significantly from a previous rating. �. X1.16.1 Severiry Levels—No degrees of severity are de- -�.-- = �� �� :�. ,�� �: fined; however, the degree of polishing should be clearly ���'� �� �� -��' evident in the sample unit in that the aggregate surface should ,�� �. '.�. -� ;�- � ��,: be smooth to the touch (Fig. X1.34). � * t '' ,�: �; ;� s�' � ,�. '- X1.16.2 How to Measure—Polished aggregate is measured �` ��` ��"� t�°°�,���'� � in square meters (square feet) of surface area. If bleeding is '`' °�' �-: �..�" �" counted, polished aggregate should not be counted. _ �.� ...<: _ � � j � : POTHOLES FIG. X1.32 Medium Patching and Utility Cut Patching X1.17 Description—Potholes are small—usually less than 750 mm (30 in.) in diameter—bowl-shaped depressions in the pavement surface. They generally have sharp edges and vertical sides near the top of the hole. When holes are created by high-severity alligator cracking, they should be identified as potholes, not as weathering. Xl.17.1 Severiry Levels: X117.1.1 The levels of severity for potholes less than 750 mm (30 in.) in diameter are based on both the diameter and the depth of the pothole, according to Table X 1. I. X1.17.1.2 If the pothole is more than 750 mm (30 in.) in diameter, the area should be determined in square feet and divided by 0.5 m (5.5 ft find the equivalent number of holes. If the depth is 25 mm (1 in.) or less, the holes are considered medium-severity. If the depth is more than 25 mm (1 in.j, they are considered high-severity (Figs. X1.35-X1.37). FIG. X1.33 High-Severity Patching and Utility Cut Patching X 1.17.2 Hvw to Meusure—Potholes are measured by count- ing the number that are ]ow-, medium-, and high-severity and recording them separately. severity, these areas should be measured and recorded sepa- rately. For example, a 2.5 m'` (27.0 ft`) patch may have 1 m RAILROAD CROSSING (11 ft�) of inedium severity and 1.5 m� (16 ft�') of low severiry. These areas would be recorded separately. Any distress found X1.18 Description—Railroad crossing defects are depres- i❑ a patched area will not be recorded; however, its effect on sions or bumps around, or between tracks, or both. the patch will be considered when determining the patch's X1.18.1 Severiry Levels: severity leveL No other distresses, for example, are recorded within a patch. Even if the patch material is shoving or cracking, the area is rated only as a patch. If a large amount of pavement has been replaced, it should not be recorded as a patch but considered as new paverr►ent, for example, replace- ment of a complete intersection. POLISHED AGGREGATE XL16 Description—This distress is caused by repeated traffic applications. Polished aggregate is present when close examination of a pavement reveals that the portion of aggre- gate extending above the asphalt is either very small, or there are no rough or angular aggregate particles to provide good skid resistance. When the aggregate in the surface becomes smooth to the touch, adhesion with vehicle tires is considerably reduced. When the portion of aggregate extending above the surface is small, the pavement texture does not significantly FIG. X1.34 Polished Aggregate 19 c�' D 6433 — 07 TA X 1.1 Le o f Severity for Potholes Average Diameter (mm) (in.) Maximum Depth of 100 to 200 mm 200 to 450 mm 450 to 750 mm Pothole (4 to 8 in.) (8 to 18 in.) (18 to 30 in.) 13 to �25 mm L L M (YZ to 1 in.) >25 and �50 mm L M H (1 to 2 in.) >50 mm M M H (2 in.) � ;� �', ��� ��,�, ; � .� � �: , � r �.�; ,�� , �; FIG. X7.37 High-Severity Pothole , . „�... #� , .�., a .��,+ FIG. X1.35 Low-Severity Pothole FIG. X1.38 Low-Severity Railroad Crossing "�`��:; FIG. X1.36 Medium-Severity Pothole � ° �� � N .. t X1.18.1.1 I�Railroad crossing causes low-severity ride � c�uality (Fig. X138). ��" � X1.18.1.2 M—Railroad crossing causes medium-severity '�� > ride quality (Fig. X t .39). � X1.18.1.3 H—Railroad crossing causes high-severity ride FIG. X�.39 Medium-Severity Railroad Crossing quality (Fig. X 1.40). X1.I8.2 Horv to Measure—The area of the crossing is RUTTING measured in square meters (square feet) of surface area. If the crossing does not affect ride quality, it should not be counted. X1.19 Description—A rut is a surface depression in the Any large bump created by the tracks should be counted as part wheel paths. Pavement uplift may occur along the sides of the of the crossing. rut, but, in many instances, ruts are noticeable only after a 20 c�'y D 6433 — 07 . �_;,. FIG. X1.40 High-Severity Railroad Crossing FIG. X1.42 Medium-Severity Rutting rainfall when the paths are filled with water. Rutting stems from a permanent deformation in any of the pavement layers or subgrades, usually caused by consolidated or lateral movement of the materials due to traffic load. X1.19.1 Severiry I.evels (Mean Rut Depth): X1.19. L 1 L-6 to 13 mm ('/a to '/z in.) (Fig. X 1.41). X 1.19.1.2 M—> 13 to 25 mm (>'/i to 1 in.) (Fig. X 1.42), X1.19.1.3 H—>25 mm (>1 in.) (Fig. X1.43). X1.19.2 How to Measure—Rutting is measured in square meters (square feet) of surface area, and its severity is determined by the mean depth of the rut (see X 1.19.1.1- X1.19.1.3). The mean rut depth is calculated by laying a straight edge across the rut, measuring its depth, then using measurements taken along the length of the rut to compute its mean depth in millimeters. FIG. X7.43 High Rutting SHOVING Xl .20 Description: normally occurs only in unstable liquid asphalt mix (cutback or emulsion) pavements. X1.20.1 Shoving is a permanent, longitudinal displacement X1.20.2 Shoves also occur where asphalt pavements abut of a localized area of the pavement surface caused by traffic pCC pavements. The PCC pavements increase in length and loading. When traffic pushes against the pavement, it produces push the asphalt pavement, causing the shoving. a short, abrupt wave in the pavement surface. This distress X1.20.3 Severity Levels: X1.20.3.1 I�Shove causes low-severity ride quality (Fig. X 1,44). X1.20.3.2 M—Shove causes medium-severity ride quality (Fig. X I .45). X1.20.3.3 H—Shove causes high-severity ride quality (Fig. X 1.46). X1.20.4 How to Measure—Shoves are measured in square meters (feet) of surface area. Shoves occurring in patches are � considered in rating the patch, not as a separate distress. SLIPPAGE CRACKING X1.21 Description—Slippage cracks are crescent or half- moon shaped cracks, usually transverse to the direction of travel. They are produced when braking or turning wheels cause the pavement surface to slide or deform. This distress usually occurs in overlaps when there is a poor bond between FIG. X1.41 Low Rutting the surface and the next layer of the pavement structure. 21 c� D 6433 — 07 <�. FIG. X1.44 Low-Severity Shoving FIG. X1.47 Low-Severity Slippage Cracking FIG. X1.45 Medium-Severity Shoving FIG. X1.48 Medium-Severity Siippage Cracking 1-�/z in.); or the area around the crack is moderately spalled, or surrounded with secondary cracks. X1.21.1.3 H—One of the following conditions exists (Fig. X1.49): the average crack width is > 40 mm (l-'h_ in.) or the area around the crack is broken into easily removed pieces. z�;,..� N,, FIG. X1.46 High-Severity Shoving X1.21.1 Severity Level: X1.21.1.1 L—Average crack width is < 10 mm ( in.) (Fig. X 1.47). X 1.21.1.2 M—One of the following conditions exists (Fig. X 1.48): average crack width is ? 10 and < 40 mm (? �/s and< FIG. X1.49 High-Severity Slippage Cracking 22 �j' D 6433 — 07 X1.21.2 How to Measure—The area associated with a given slippage crack is measured in square meters (square feet) and rated according to the highest level of severity in the area. SWELL X122 Description—Swell is characterized by an upward bulge in the pavement's surface, a long, gradual wave more than 3 m(10 ft) long (Fig. X1.50). Swelling can be accompa- nied by surface cracking. This distress usually is caused by frost action in the subgrade or by swelling soil. X1.22.1 Severrty Level: X1.22.1.1 IrSwell causes low-severity ride quality. Low- severity swells are not always easy to see but can be detected by driving at the speed limit over the pavement section. An upward motion will occur at the swell if it is present. FIG. Xt.51 Low-Severity Weathering and Raveling X 1.22.1.2 M—Swell causes medium-severity ride quality. X1.22.1.3 H—Swell causes high-severity ride quality. �- �,„ � � •;,� •,� �� ,�.��-�--- � X1.22.2 Haw to Meusure—The surface area of the swell is ��` h'���� `� `� �� �`•�'r '` �� � � t i� ` .`s.sa� rueasured in square meters (square feet). �� � ' � � ,, � �� � � ���` ���� x� '"� '�. y 4 �� �s�! � � � ri��'�'Y a WEATHERING AND RAVELIN(� � '��.�r` .�: �- =' " .�'� ,ti � .7= �, �� , ,}.�'+� F�^f. b ,� X 1.23 Description—Weathering and raveling are the wear- " �'�`�` �' �"" �` �' ing away of the pavement surface due to a loss of asphalt or tar ` �� �������'.� ��_ binder and dislodged aggregate particles. These distresses � � � �" ��� � - '�' �> ��� "''��'` indicate that either the asphalt binder has hardened appreciably ' `` '' � �'� ±�� �' ` f or that a poor-quality mixture is present. In addition, raveling r p i "�� *�``' °"" �� may be caused by certain types of traffic, for example, tracked � ,,. F vehicles. Softening of the surface and dislodging of the -�� ���t �`� ��: ` aggregates due to oil spillage also are included under raveling. r `�' F�' X1.23.1 Severity Levels: X 1.23. I.1 I�Aggregate or binder has started to wear away. ' � � � ' '" X �"' In some areas, the surface is starting to pit (Fig. X1.51). In the FIG. X1.52 Medium Weathering and Raveling case of oil spillage, the oil stain can be seen, but the surface is hard and cannot be penetrated with a coin. X1.23.1.2 M—Aggregate or binder has worn away. The X1.23.1.3 H—Aggregate or binder has been worn away surface texture is moderately rough and pitted (Fig. X 1.52). In considerably. The surface texture is very rough and severely the case of oil spillage, the surface is soft and can be penetrated pitted. The pitted areas are less than 10 mm (4 in.) in diameter with a coin. and tess than 13 mm ('/a in.) deep (Fig. X1.53); pitted areas ]arger than this are counted as potholes. In the case of oil � � "'�3. ,,.,. g . ;. r...�.'R .i¢ .:.���: YY ' "k4S • '� �_ �'`&'J���*`o .... � i �tr{� ' s � t �' +' Sr" E '��- � �� � �'� �-� .. �+' s . x;, ;i ��s;:� �,. .. � ,� � �:� � � � s�� , �: �� � � � � : � � 3 � �.. � � � .., �; � � FIG. X1.50 Exampie Swell. Severity level is based on ride quality criteria. FIG. X1.53 High-Severity Weathering and Raveling 23 <�' D 6433 — 07 spillage, the asphalt binder has lost its binding effect and the X 1.23.2 How to Mensure—Weathering and raveling are aggregate has become loose. measured in square meters (square feet) of surface area. X2. DISTRESS IN JOINTED CONCRETE PAVEMENTS X2.1 This Appendix lists alphabetically 19 distress types bounce excessively, creating substantial discomfort, a safety for jointed concrete pavements. Distress definitions apply to hazard, or high potential vehicle damage, or a combination both plain and reinforced jointed concrete pavements, with the thereof. exception of linear cracking distress, which is defined sepa- X2.2.3 The inspector should drive at the posted speed in a rately for plain and reinforced jointed concrete. sedan that is representative of cars typically seen in local X2.1.1 During the field condition surveys and validation of traffic. Pavement sections near stop signs should be rated at a the PCI, several questions often are asked about the identifi- deceleration speed appropriate for the intersection. cation and counted method of some of the distresses. Answers BLOWUPBUCKLING to these questions are included under the heading "How to Count." For convenience, however, the most frequently raised X2.3 Description—Blowups or buckles occur in hot issues are addressed below. weather, usually at a transverse crack or joint that is not wide X2.1.1.1 Faulting is counted only at joints. Faulting associ- enough to permit slab expansion. The insut�icient width usually ated with cracks is not counted separately since it is incorpo- is caused by infiltration of incompressible materials into the rated into the severity-level definitions of cracks. Crack defi- joint space. When expansion cannot relieve enough pressure, a nitions are also used in defining corner breaks and divided localized upward movement of the slab edges (buckling) or slabs. shattering will occur in the vicinity of the joint. Blowups also X2.1.1.2 Joint seal damage is not counted on a slab-by-slab can occur at utility cuts and drainage inlets. basis. Instead, a severity level is assigned based on the overall X2.3.1 Severih Levels: condition of the joint seal in the area. X2.3.1.1 L�Buckling or shattering causes low-severity X2.1.1.3 Cracks in reinforced concrete slabs that are less ride quality (Fig. X2.1). than '/s in. wide are counted as shrinkage cracks. Shrinkage X2.3.12 M—Buckling or shattering causes medium- cracks should not be counted to determine if the slab is broken severity ride quality (Fig. X2?). into four or more pieces. X2.3.1.3 N—Buckling or shattering causes high-severity X2.1.1.4 Low-severity scaling, that is, crazing, should only ride quality (Fig. X2.3). be counted if there is evidence that future scaling is likely to X2.3.2 Horv to Couiit—At a crack, a blowup is counted as occur, being in one slab; however, if the blowup occurs at a joint and X2.1.2 The user should note that the items above are general affects two slabs, the distress should be recorded as occurring issues and do not stand alone as inspection criteria. To measure in two slabs. When a blowup renders the pavement impassable, each distress type properly, the inspector must be familiar with it should be repaired immediately. the individual distress criteria. CORNER BREAK X2.2 Ric1e Qualiry: X2.2.1 Ride quality must be evaluated in order to establish X2.4 Description—A corner break is a crack that intersects a severity level for the following distress types: the joints at a distance less than or equal to one-half the slab X2.2.1. i Blowup/buckling. length on both sides, measured from the corner of the slab. For X2.2.1.2 Railroad crossings. X2.2.2 To determine the effect these distresses have on ride quality, the inspector should drive at the normal operating speed and use the following severity-level definitions of ride quality: X2.2.2.1 L—Low. Vehicle vibrations, for example, from corrugation, are noticeable, but no reduction in speed is necessary for comfort or safety, or individual bumps or -�' ` „.,�,.., :,�, settlements, or both, cause the vehicle to bounce slighdy but ��� �' ' ��,;� '� � ' '�� �� � � � �� create little discomfort. ,- . .,.,� '''"� ; X2.2.2.2 M—Medium. Vehicle vibrations are si nificant �` :-�.. ��, y,r,z .>"-�` "* , � �+, � ' and some reduction in speed is necessary for sa ety and •�� �� ���r� .,:������ �!I �� comfort, or individual bumps or settlements cause the vehicle �,�, v�t„�. ���� �.,� s � �"' to bounce significantly, or both, creating some discomfort. �'�'� �. X2.2.2.3 H—High. Vehicle vibrations are so excessive that �` `"'� �, x,�,�� speed must be reduced considerably for safety and comfort, or �:,����.�` k ' . individual bumps or settlements, or both, cause the vehicle to FIG. X2.1 Low Severiry Blowup/Buckling 24 �' D 6433 — 07 � , �y`Y b' _ �ii��l� `��,,� � �� + �r' ` �„ ~•• ._ � � � `;;�u �M� ���'�l� A �� �i�l���'!c�a��4��,� i .� 7����''� �'if' �py�. �,� � � � �� . � .a�: �-�'� i ',` • � ��'= �`,• �� Y +„ �r: 4+ . « + " ' l� •" � � � `��'�E� - ug;. «, „� w� - " ` �e s' s < .v� �11��� �;�' ,;.� -« ;�' � •,,,�N "� � I � A ' �'+ - �.,. �- � x �' � � z�: 4.+- .,- _ , .@- �`*', `.. � 9• � �w � '� FIG. X2.2 Medium Severity Blowup/Buckling �„y ''�r�„ �•r�' .� �f a u � ' � � . ';,t � : fi %'� h r ,� � . . . `�F��;��, z �.�'�, i �.�. �,,. . . ' . ' ; - �i + �l�����`i�`A.�-���. ...... FIG. X2.4 Low-Severity Corner Break �:�r ` , � r 50 mm (2 in.) with faulting < 10 mm (�/s in.}, or a any filled crack with faulting < 10 mm ('/a in.) (Fig. X2.5). X2.4.1.3 H—Break is defined by a high-severity crack, or the area between the break and the joints, or both, is highly cracked. A high severity crack is a nonfilled crack >50 mm (2 in.) wide, or any filled or nonfilled crack with faulting >10 mm ( in.) (Fig. X2.6). � X2.4.2 How to Count—Distressed slab is recarded as one FIG. X2.3 High Blowup/Buckiing slab if it: X2.4.2.1 A single corner break. X2.4.2.2 More than one break of a particular severity. example, a slab measuring 3.5 by 6.0 m(11.5 by 20.0 ft) that X2.4.2.3 Two or more breaks of different severities. For two has a crack 1.5 m(5 ft) on one side and 3.5 m( I 1.5 ft) on the or more breaks, the highest level of severity should be other side is not considered a corner break; it is a diagonal recorded. For example, a slab containing both low- and crack. However, a crack that intersects 0.5 m(4 ft) on one side medium-severity corner breaks should be counted as one slab and 2.5 m(8 ft) on the other is considered a corner break. A With a medium corner break. corner break differs from a corner spall in that the crack extends vertically through the entire slab thickness, whereas a corner spall intersects the joint at an angle. Load repetition combined with loss of support and curling stresses usually cause corner breaks. X2.4.1 Severih' Levels— X2.4.1.1 L—Break is defined by a low-severity crack. A - �- - .,.,, ��s ._ _« ]ow severity crack is < 13 mm ('/z in.), cracks of any width with � �'" ~- =�s °� �� '�� satisfactory filler; no faulting. The area between the break and ���; ;� the joints is not cracked or may be lightly cracked (Fig. X2.4). � y w� ': W �a ��,.;,.,�"�° �,,;��`��� ".� ��� .: . �.=, - .. � �. , ` .-•'�.� �s X2.4.1.2 M—Break is defined by a medium-severity� crack, ,,. �-.� -:�': ^="' �_� or the area between the break and the joints, or both, has a �� ,:- �. �` .` ""'°' ' --.< , � . �-., ��; � � �- medium crack. A medium severity crack is a nonfilled crack > ��"` `` �. �, �_ '�, .• �; .� � �.; 13 mm and < 50 �nm (>'h in. and < 2 in.), a nonfilled crack < �. ' �;� ��,.,� ��� �`�;° .� �.�� �:� �r ��„p� � �. �': ..� :,� � +� 1 < ��. y . - : ,, f -�-. -� � � ° The ahove crack severity definitions are for nonreinforced siabs. For reinforced " ° = s'' -� �`�• ' ���}' =- slabs, see lineur cracking. FIG. X2.5 MBdium-SeVel'Ity COme� B�2ak 25 �' D 6433 — 07 �.!� �- � _ _.�. . �,�,, � � '� �� �� �� - ' � _�.—�:/'.,�; C6 �+! � � � �� � ���4+Y�y ,y. �� . �. � ,.�; p +dM+a' , • yti} i '' . ; �' .z, s .� � � 4t . ,�... . - . . :��e 'F.� �� , � �.t ♦ n .:� �; ��,�^i : f- . ��..' . �;,� 'i�. . ..�� t .. -"�(, - �� , , r : .,' � i � e �? � , � '� : � ._4—� .: z ` R � ` � .. . . i �2� _.. '.� FIG. X2.6 High-Severity Corner Break FIG. X2.7 Low-Severity Divided Slab DIVIDED SLAB X2.5 Description—Slab is divided by cracks into four or more pieces due to overloading, or inadequate support, or both. , If all pieces or cracks are contained within a corner break, the ,-' ' `° . LL�� distress is categorized as a severe corner break. _ _ . X2.5.1 Severiry Levels—Table X2.1 lists severity levels for �- � '�-.,� ';� divided slabs. Examples are shown in Figs. X2.7-X2.9. 1 `'�--__R X2.5.2 How to Count—If the divided slab is medium- or � high-severity, no other distress is counted for that slab. � _ '': ; DURABILITY ("D") CRACKING � . X2.6 Description—"D" cracking is caused by freeze-thaw - �_ , ' M �'�� ' expansion of the large aggregate, which, over time, gradually �' ��;� �} breaks down the concrete. This distress usually appears �►s a � � �- `"'����- � � � � �', ' '�� pattern of cracks running parallel and close to a joint or linear FIG. X2.8 Medium Divided Slab crack. Since the concrete becomes saturated near joints and cracks, a dark-colored deposit can usually be found around fine" D" cracks. This type of distress may eventually lead to disintegration of the entire slab. •�_- ' ` >��� X2.6.1 Severity Levels: �q -. � <-. X2.6.1.1 L�"D" cracks cover less than 15 % of slab area. '` ��, , Most of the cracks are tight, but a few pieces may be loose and .;, � f�: . ,;-' �..,� or missing (Fig. X2.10), � ;�t ° - X2.6.1.2 M—One of the following condiuons exists (Fig. �� � ` " �� -� - � X2.I1): "D° cracks cover less than 15 alo of the area and most ;�� ; ti ,' �+� . " of the pieces are loose and or missing, or "D" cracks cover +"�; �; ���;� �' ' �" � i "�'! more than 15 % of the area. Most of the cracks are tight, but a s ��� '_•.��:, �"�� ��I,�` •"' '� few pieces may be loose and or missing. �„�. ,._ � X2.6.1.3 H—"D" cracks cover more than 15 % of the area b. �`x' � ,� and most of the pieces have come out or could be removed �. �� easil Fi�. X2.12). �'�� Y J' Y � ` FIG. X2.9 High-Severity Divided Slab TABLE X2.1 Levels of Severity for Faulting Severity Level Difference of Elevation X2.6.2 How to Cou�tt—When the distress is located and L >3 and <10 mm rated at one severity, it is counted as one slab. If more than one (>'/e and < in.) M >10 and <20 mm severity level exists, the slab is counted as having the higher (>�/e and < in.) severity distress. For example, if low and medium "D" H �2o mm cracking are on the same slab, the slab is counted as medium- (> inJ severity cracking only. 26 <��j' D 6433 - 07 X2.7.1.2 Pumping or eroding of material from under the slab. X2.7.1.3 Curling of the slab edges due to temperature and moisture changes. X2.7.2 Severitv Levels—Severity levels are defined by the �` �� � difference in elevation across the joint as indicated in Table X2.2. Figs. X2.13-X2.15 show examples of the different severity levels. X2.7.3 How to Coun�—Faulting across a joint is counted as one slab. Only affected slabs are counted. Faults across a crack �' are not counted as distress but are considered when defining crack severity. JOINT SEAL DAMAGE X2.8 Description: FIG. X2.10 Low-Severity Durability Cracking X2.8.1 Joint seal damage is any condition that enables soil or rocks to accumulate in the joints or allows significant water infiltration. Accumulation of incompressible materials prevents the slab from expanding and may result in buckling, shattering, or spalling. A pliable joint filler bonded to the edges of the slabs protects the joints from material accumulation and prevents water from seeping down and softening the founda- " tion supporting the slab. Typical types of joint seal damage are � as follows: �` ' X2.8.1.1 Stripping of joint sealant. �" ��,; ^ X2.8.1.2 Extrusion of joint sealant. '�° X2.8.1.3 Weed growth. � ����` X2.8.1.4 Hardeni�g of the filler (oxidation). .��=�a}'_9- ''. • • X2.8.1.5 Loss of bond to the slab edges. -�.^�,=��E�- y X2.8.1.6 Lack or absence of sealant in the joint. �� "`'�`�'� T X2.8.2 Severity Levels: s�' •:.�3 X2.8.2.1 L—Joint sealant is in generally good condition FIG. X2.11 Medium �urability Cracking throughout section (Fig. X2.16). Sealant is performing well, with only minor damage (see X2.8.1.1-X2.8.1.6). Joint seal damage is at low severity if a few of the joints have sealer, ��� which has debonded from, but is still in contact with, the joint ��i �:. � , „� R ,���; edge. This condition exists if a knife blade can be inserted • • � �° � �.� '_'��, '� �� ° between sealer and joint face without resistance. .�: ,,�, .;,~� :.,t:'�: , a ; � . ' : � . . _ . , • X2.8.2.2 M—Joint sealant is in generally fair condition ` • over the entire section, with one or more of the above types of :,�.�.:.; _.......,.__ ?r4: _•� - -.�-...,� -; - :.«;:,�:�,�,,�«__ - • ,. -- ��- damage occumng to a moderate degree. Sealant needs replace- '+� ��~ ment within two years (Fig. X2.17). Joint seal damage is at - �`� �,; medium severity if a few of the joints have any of the following '�- =�: - � =- ' -. conditions: joint sealer is in place, but water access is possible � -_ ` ::�� -- _ ' .: through visible openings no more than 3 mm ('/s in.) wide. If _ .-, �• � z. a knife blade cannot be inserted easily between sealer and joint _., �,�,? .,; :_,,,.,� ��-:�f• �,+ face, this condition does not exist; pumping debris are evident + - '. +�,.�.,,�.�,r-_�� at the joint; joint sealer is oxidized and "lifeless" but pliable �� ���_ - � ' . �- �"�, �� � , . - _ _.. (]ike a rope), and generally fil]s the joint opening; or, vegeta- r FIG. X2.12 High Durability Cracking tion in the joint is obvious but does not obscure the joint opening. FAULTING TA BLE X2.2 Levels of Severity for Punchouts X2.7 Descri tiOtt: Severiry of the Majority of Number of Pieces P Cracks 2 to 3 4 to 5 >5 X2.7.1 Faulting is the difference in elevation across a joint. � L L nn Some common causes of faulting are as follows: H M H H X2.7.1.1 Settlement because of soft foundation. 27 c�' D 6433 — 07 :��. �< y � �_��;� � " .' � ,.� . � � •� �- � �' ` �§ _ �; ,. � � -;� ,,, � ��,'�~ ._,,� ,� ��, _, *' �' ' -. �'`.-: ;� � , � ,y : y � � ,. �� y*.'+ee=r}^..e�Y�� � .:� . . ` �, � � f ".� � > :e �.� � _ t ,� .� �.- , � ' '� z a+j f*r , �- . ..a,� ,y„�.. ` � � _ 3�' � �"� "�Ki.� 4c� ..i. � — .. �� ,`� '�� :.� . � 'iR3'- � .,«Y'.. �'ak i` � s 1 � y 't y �'l, +t.` ��' J � v � Nl�� .. �, � ���,,,;*jfi+�, �� ,�,��` � µ�� .tl � �. "���" L+, ��� , �,�"�" ; '" .:;!�+.. t ,�+ �-�'�' `-�.� '- s �"'�r.,'��,..°�- ;�r: � �. +�,. ''� � � ` . ..i� ., FIG. X2.13 low-Severity Faulting FIG. X2.16 Low-Severity Joint Seal Damage / ,. r � ° X � v a >a , a 3 + : r L� # 1 ` t '� ��{ .� �� , . � :�47t�� � i » I �' ��.�' °� �� � .c`e,�� "�`'*'"t'"�"."-_. „ ` k � '. �r � : ♦ pF � s� . .- ar ,}. �-f � y , � . . w` a �..r i� ��u. � o . �.i.s L►, t!t . +i . . . �, _ . . . ., . FIG. X2.14 Medium-Severity Fauiting FIG. X2.17 Medium-Severity Joint Seal Damage "� : ; � LL;�s. �: :;�t � °`- "� �^s� �� X �W� ��!� "� � � ����I �� i `� : � i .�„`, , * i �,. �� , �*' �� t#. .. � . ! � x ,e ,. � w � . :..� I �t �ie m �- ^k ,�� .:� �S;,/M" * , �� , � rt � h .? t �`: � .� " � � M ,� ` i;t. :'*`: �74:.Jt+ ��i ���, - Cv`f;`�,�e3'.^ , +S �. . � •. � . �' . i i,� r . �fy� ` y . �., �<� �. ��;,�;� ' , t � a r ,.,� �L �= ������� '���� �`� ' ,��..� � r �r;.;. .> ,r� .�� ;i.. �. .�: � ; � � i � �,..�� �� / ��� * Y y 'h a � �*•�#� � ':?�� �} J ... : ��` . . .. FIG. X2.15 High-Severity Faulting FIG. X2.18 High-Severity Joint Seal Damage X2.8.3 Hotiv to Count—Joint seal damage is not counted on X2.8.2.3 H—Joint sealant is in generally poor condition a slab-by-slab basis but is rated based on the overall condition over the entire section, with one ar more of the above types of of the sealant over the entire area. damage occurring to a severe degree. Sealant needs immediate replacement (Fig. X2.18). Joint seal damage is at high severity LANE/SHOULDER DROP-OFF if 10 % or more of the joint sealer exceeds limiting criteria listed above or if 10 % or more of sealer is missing. X2.9 Descriptiorc—Lane/shoulder drop-off is the difference 28 <��' D 6433 — 07 between the settlement or erosion of the shoulder and the �" pavement travel-lane edge. The elevation difference can be a ., -- 'i '"° `",�» � � safety hazard, and it also can cause increased water infiltration. . ..�, .1. _, ,,. �y X2.9.1 Severiry Levels: `� ,� � � � ='� X2.9. L 1 I�—The difference between the pavement edge ,��� '"'� and shoulder is >25 and �50 mm (>1 and �2 in.) (Fig. X2.19). � �"` � X2.9.1.2 M—The difference in elevation is >50 and � 100 - mm (>2 and �4 in.) (Fig. X2.20). �=� �_,�-� X2.9.1.3 H—The difference in elevation is >100 mm (>4 , 4 in.) (Fig. X2.21), � � X2.9.2 How to Count—The mean lane/shoulder drop-off is computed by averaging the maximum and minimum drop ± along the slab. Each slab exhibiting distress is measured "' separately and counted as one slab with the appropriate severity leveL '� LINEAR CRACKING (Longitudinal, Transverse, and Diagonal Cracks) X2.10 Description—These cracks, which divide the slab i into two or three pieces, usually are caused by a combination of repeated traffic loading, thermal gradient curling, and repeated moisture loading. (Slabs divided into four or more FIG. X2.20 Medium Lane/Shouider Drop pieces are counted as divided slabs.) Hairline cracks that are only a few feet long and do not extend across the entire slab, are counted as shrinkage cracks. X2.10.1 Severitv Levels (No�treinforced Slubs): X2.10,1.1 L—Nonfilled� cracks <_ 13 mm (� 'h in.) or filled cracks of any width with the filler in satisfactory condition. No faulring exists (Fig. X2.22). X2.10.1.2 M—One of the following conditions exists: non- filled crack with a width >13 and �50 mm (>'h and � 2 in.); nonfilled crack of any width � 50 mm (2 in.) with faulting of <10 mm ('/s in.), or filled crack of any width with faulting <l0 mm (�/s in.) (}�ig. X2.23). X2.10.1.3 H—One of the following conditions exists: non- filled crack with a width >50 mm (2 in.), or filled or nonfilled crack of any width with faulting >10 mm (�'/s in.) (Fig. X2.24). X2.10.2 Reinforceci Slabs: X2.10.2.1 L—Nonfilled cracks � 3 and < 25 mm (? '/x to < 1 in.) wide; filled crack of any width with the filler in satisfactory condition. No faulting exists. �� .> � , �.` �`� ` . FIG. X2.21 High Lane/Shoulder Drop X2.10.2.2 M—One of the following conditions exists: non- filled cracks with a width >_ 25 and < 75 mm (? 1 and < 3 in.) and no faulting; nonfilled crack of any width <_ 75 mm (3 in.) with � 10 mm (�/s in.) of faulting, or filled crack of any width with � 10 mm (�/s in.) faulting. X2.10.2.3 H—Once of the following conditions exists: nonfilled crack >75 mm (3 in.) wide, or filled or nonfilled crack of any width with faulting >10 mm ('/s in.). X2.10.3 Hotiv to Count—One the severity has been identi- , fied, the distress is recorded as one slab. If two medium FIG. X2.19 Low-Severity Lane/Shoulder Drop-Off severity cracks are within one slab, the slab is counted as 29 c�' D 6433 — 07 R f „c'. � . ' � - 7:.� >,*y "„ �.ki �" '<L` .�Y+x� � , �a..�e�x t. `" . � ��,c �;;.� =< } � �� ,� y ,r i' ��-.. ,�. •;` . I,W . � . -,, r ' ; r � �� � $"> � • � 5 4,�e�• , �r,,,�;,�, � �,<,» ��' «,: =` � .. ..�,3i+�'�` � . r �n,� �s � �� '� f i.. � t' YLIF�G�� .� "0. .� ' R� �:}Y:., "..�. �i � � r f y�,� . � � � , � .. 1F . � � � *� E '�'�� ` � � . � � ,y . ti a �` � 4 ; 1 Y t T „ �S`�'y«'- ,.. . p ��$ „ fr+i►�e s � F. ��� � �� `4 � � '+ , � ; � t �� , ti� '� � � ,��y,r ' , �` �'� � � `$ �'p'? �F� t k� � :� .,� �T' a, � a y. i'S .y�, k'� � �t �t t�.'�'.+° i, � i' fxai' e,.����' i� /pt,�.�� d �lf .D ��"y + '�•s� . L '� � '4 r �`�w�r �'s p"� :rs;. � # �' • b , �„ c'x�,� �'`����:r� ' -�' w ,�+� � � 3;4' � <�s 'r .�e��• ��� FIG. X224 High-Severity Linear Cracking � � . < � ,.�e� t��# �� � t � � ! ,��;,:m �* 7 , ;� �� ��� °`� �� ��� X2.11.1.1 L—Patch is functioning well, with little or no deterioration (Fig. X2.25). X2.11.1.2 M—Patch is moderately deteriorated, or moder- �` ate spalling can be seen around the edges, or both. Patch FIG. X2.22 Low-Severity Linear Cracking material can be dislodged with considerable effort (Fig. X2.26). X2.11.1.3 H—Patch is badly deteriarated. The extent of the deterioration warrants replacement (Fig. X227). X2.11.2 Hotiv to Count—If a single slab has one or more patches with the same severity level, it is counted as one slab containing that distress. If a single slab has more than one ' severity level, it is counted as one slab with the higher severity ~ level. t r� ,�.... � nv . '�•�a�i k �` ,� .� �� . z 2 X �� k � =�- PATCHING, SMALL (LESS THAN 0.5 M[5.5 FT ]) �.` ���.;.. X2.12 Description—A patch is an area where the original �'•- pavement has been removed and replaced by a filler material. �,�"-'?���� �° X2.12.1 Severity Levels: �-' X2.12.1.1 L—Patch is functioning well with little or no �;; � � deterioration (Fig. X228). FIG. X2.23 Medium-Severity Linear Cracking X2.12.1.2 M—Patch is moderately deteriorated. Patch ma- terial can be dislodged with considerable effort (Fig. X2.29). having one high-severity crack. Slabs divided into four or more pieces are counted as divided slabs. In reinforced slabs, cracks <3 mm ('/s in.) wide are counted as shrinkage cracks. Slabs � "' � - longer than 9 m(29.5 ft) are divided into approximately equal - � ' length" slabs" having imaginary joints assumed to be in perfect ,,., . condition. PATCHING, LARGE (MORE THAN 0.5 M [5.5 FT �� x•• '� ��. �� . . AND UTILITY CUTS � y ���� `. X2.11 Description—A patch is an area where the original w w� �``��;�� -t �; ����' pavement has been removed and replaced by filler material. A - -.. uCility cut is a patch that has replaced the original pavement to "` � f'; ���,� `. ~ .�� 4 „ allow the installation or maintenance of underground utilities. '��` The severity levels of a utility cut are assessed according to the same criteria as large patching. X2.11.1 Severity Levels: FIG. X2.25 Low-Severity Patching, Large and Utility Cuts 30 c�' D 6433 — 07 ,� „�..� ; , � � � �� �� � .. _ �; , � ,. . ,,,� . .. } �_ rt �- a� .. � _ � �� ���•- ,+, � tt.;� a� ..:���€ #�^� � a�re��,.,. � � , r��; . �. � � *� '� . . .. � �� �.�`°. «,� 1 . g � a+e °�.'Y'' � . .,���,. . .,. „ ., .. . ;,��� ,--.: ,,,,,�, -� , — '�. '�r �::�� Y � ,p;, +� i . �" � : ' +.L'..' i rti `� A a�+�� . ��'' —..'..r' _' . . - '�� .. �_14 r c Y � ; �� y � � . II�. �, r� ��� Wy�: � '�'� . � J �'�4� �..��'iM %.2� � I �.��:,�, �t .:� `' _ FIG. X2.26 Medium-Severity Patching, Large and Utility Cuts FIG. X2.29 Medium-Severity Patching, Small � . _ � : �,� . �'�;.� _� -�... :y�, ... �" . w. a... _ -� . �, . , . � r « . ` _ +«. � » ' � � � �►� '�� - � ' ° ` �, : ��y � ,a � �� � �+s. .' ` .�,'. �9 � ;�4 � � .�, � '!�' : x;° „� ���*,"'�� � � ��, .� � ,� � .. . ;� k . `�- � �� ,. � FIG. X2.27 High-Severity Patching, Large and Utiiity Cuts FIG. X2.30 High-Severity Patching, Small POLISHED AGGREGATE X2.13 Description—This distress is caused by repeated traffic applications. Polished aggregate is present when close �4:,;�" '�� . examination of a pavement reveals that the portion of aggre- -� `� � gate extending above the asphalt is either very small, or there �+t �°� are no rough or angular aggregate particles to provide good �,� � � � r� ��' �. skid resistance. °{�' • ���'`��',��� 3�, �,�,�. X2.13.1 Severity Levels—No degrees of severity are de- �� � " g -�,�+r" �"';� ��:: ���r���T � fined; however, the degree of polishing should be significant i #�� f �` `' " �' �- ` �.�.�' before it is included in the condition survey and rated as a , ,a�+� �#��.� �,,, �' , t, i '�'"� , �� r„ ��� .�'� ;�,��. � defect (Fig. X2.31). � � � 3 � = �:, �. .�+,.., +� �Y , � � f.r �, � .�,� * .,,,,� ,. s X2.13.2 How �o Count—A slab with polished aggregate is 4 � �� �,•�.� 2 s'r- �,�,�`�; �r+(���.r.ix': ���� k � COUriteC� flS 011e Sldb. � �,�� ` � � d � +r � .,�t .. � �. , . � � r �1 � . FIG. X2.28 Low-Severity Patching, Small POPOUTS X2.12.1.3 H—Patch is badly deteriorated. The extent of X2.14 Descriptiort—A popout is a small piece of pavement deterioration warrants replacement (Fig. X230). that breaks loose from the surface due to freeze-thaw action, X2.12.2 How to Count—If a single slab has one or more combined with expansive aggregates. Popouts usually range in patches with the same severity levei, it is counted as one slab diameter from approximately 25 to 100 mm (1 to 4 in.) and in containing that distress. If a single slab has more than one depth from 13 to 50 mm ('/z to 2 in.). severity level, it is counted as one slab with the higher severity X2.141 Severity� Levels—No degrees of severity are de- level. fined for popouts; however, popouts must be extensive before 31 c�' D 6433 — 07 X2.15.1 Severiry Levels—No degrees of severity are de- fined. It is enough to indicate that pumping exists (Fig. X2.33 and Fig. X2.34). X2.15.2 How to Count—One pumping joint between two slabs is counted as two slabs; however, if the remaining joints ;;.� � � ,� � �� ;; +, � around the slab are also pumping, one slab is added per � �� : � �� � � � addit�ional pumping joint. � PUNCHOUT X2.16 Description—This distress is a localized area of the slab that is broken into pieces. The punchout can take many different shapes and forms, but it is usually defined by a crack and a joint. The distance between the join and the crack or two closely spaced cr�cks is � 1.5 m(5 ft) wide. This distress is FIG. X2.31 Polished Aggregate caused by heavy repeated loads, inadequate slab thickness, loss of foundation support, or a localized concrete construction deficiency, for example, honeycombing. they are counted as a distress. Average popout density must exceed approximately three popouts/m over the entire slab X2.16.1 Severity Levels—Table X2.2 lists the severity lev- area (Fig. X2.3?). els for punchouts, and Figs. X2.35-X2.37 show examples. X2.14.2 Hvw to Count—The density of the distress must be X2.16.2 How to Count—If a slab contains more than one measured. If there is any doubt that the average is greater than Punchout or a punchout and a crack, it is counted as shattered. three popouts per square yard, at least three random 1 m (11 RAILROAD CROSSING ft areas should be checked. When the average is greater than this density, the slab should be counted. X2.17 Description—Railroad crossing distress is character- PUMPING ized by depressions or bumps around the tracks. X2.17.1 Severity Levels: X2.15 Descriptioii—Pumping is the ejection of material X2.17.1.1 L—Railroad crossing causes low-severity ride from the slab foundation through joints or cracks. This is quality (Fig. X2.38). caused by deflection of the slab with passing loads. As a load X2.17.1.2 M—Railroad crossing causes medium-severity moves across the joint between the slabs, water is first forced ride quality (Fig. X2.39). under the leading slab, and then forced back under the trailing X2.17.1.3 H—Railroad crossing causes high-severity ride slab. This action erodes and eventually removes soil particles quality (Fig. X2.40). resulting in progressive loss of pavement support. Pumping can be identified by surface stains and evidence of base or subgrade material on the pavement close to joints or cracks. Pumping °�..� near joints is caused by poor joint sealer and indicates loss of �� supporC; repeated loading eventually will produce cracks. �,`=� �. Pumping also can occur along the slab edge causing loss of '�"� �� � support. � '.. >� .�w�a � �.. � ��i �' I � V I���Pi` `�,'i�?' � FIG. X2.32 Popouts FIG. X2.33 Pumping 32 c�' D 6433 — 07 � I � � �?- �: �.. : . ���' �.° � FIG. X2.36 Medium-Severity Punchout FIG. X2.34 Pumping FIG. X2.37 High-Severity Punchout n.....�.:�.�-..,� -. _.. _ . _.. <��,�+�� . . . . � FIG. X2.35 Low-Severiry Punchout " _ :� ��` .. � �,, X2.17.2 How to Count—The number of slabs crossed by y � � �`�'' ��'� ^���� - ��� ,. �� the railroad tracks is counted. Any large bump created by the ��" `� �' �*''" � �> � `+ �'*' tracks should be counted as part of the crossing. .�„ i .', ,�` � x �.a ', � ' . . ,. ,�.�;� SCALING, MAP CRACKING, AND CRAZING �. X2.18 Description—Map cracking or crazing refers to a network of shallow, fine, or hairline cracks that extend only through the upper surface of the concrete. The cracks tend to intersect at angles of 120 Map cracking or crazing usually is FIG. X2.38 Low Railroad Crossing caused by concrete over-finishing and may lead to surface scaling, which is the breakdown of the slab surface to a depth X2.18.1.1 I�Crazing or map cracking exists over most of of approximately 6 to 13 mm ('/a to '/z in.). Scaling also may the slab area; the surface is in good condition, with only minor be caused by deicing salts, improper construction, freeze-thaw scaling present (Fig. X2.41). cycles and poor aggregate. The type of scaling defined here is X2.18.I.2 M—Slab is scaled but less than 15 % of the slab not caused by "D" cracking. If scaling is caused by "D" is affected (Fig. X2.42). cracking, it should be counted under that distress only. X2.181.3 H—Slab is scaled over more than l 5% of its area X2.18.1 Severity Levels: (Fig. X2.43). 33 � D 6433 - 07 _ �.._ � �`� ;�=:: � �� A ` `"� �' ` �� -�� � � � ��� ���,� ��� —`----�;.�.....�..� �'` � m � .� � , � .� �,,,� , i • »,� * ��t g �, 4 , �-. ; .d� '. �� ; '• .*�,,, � °+r�.�„ '.� .�, k;�-� � ,++v:�. �� �� � .. �������" ' �, a- ,:� " �+� �y s �` �.�. � ' �'�:� �; ;� �a,, � * t � �"" ° �.� � . ��� " _ . ��� „$�,,.,,u `"o-� � � ..'�+.�., e . �„' a � . E i` (a � �: �a", :�x „ � �� '�`a � ,�' � �.�.,� � �r � �� a , '� .;'.., , «W a,. „ �� � �-; ` : FIG. X2.39 Medium-Severity Raiiroad Crossing FIG. X2.42 Medium-Severity Scaling, Map Cracking, and Crazing : e : +r�- ;="�,:� " s.'4" .• �•�q, � . . :,. � .: . ,r.., _ � . ,. .�L�'r.a9��h ��f�,l.,� � �'.. - . . i �,e4.y,• ' , . . . .. - _.. . -' ,..>� :., .. , . . �� �... :. � � � * . , �• � � ... _• , . - : +.:, a .;{+ ��,'�� .� . r,�.. . � . '.e . <. ;,� # ; ' , � a -,, �... � 4 .. .. . ,, .. . . . „ . : _.,�, ' ' � . ,. . ,-. �. . y . � , . "' � �_. - � -� � -. � � �a . .,. . . �. . . . �..� � � ..,� �,..� ._.... . , �...�.. •: . . ..., �,. . . r � � .. ' 4 ._,,,�. . "�rs. ._ ' � . . .. � x��. ..n,. .. . FIG. X2.40 High-Severity Railroad Crossing . FIG. X2.43 High-Severity Scaling, Map Cracking, and Crazing -- •� • • - that usually are less than 2-m long and do not extend across the entire slab. They are formed during the setting and curing of the concrete and usually do not extend through the depth of the slab. X2.19.1 Severiry Levels—No degrees of severity are de- fined. It is enough to indicate that shrinkage cracks are present (Fig. X2.44). FIG. X2.41 Low Scaling, Map Cracking, and Crazing X2.18.2 How to Count—A scaled slab is counted as one slab. Low-severity crazing only should be counted if the potential for scaling appears to be imminent or a few small pieces come out. SHRINKAGE CRACKS X2.19 Description—Shrinkage cracks are hairline cracks FIG. X2.44 Shrinkage Cracks 34 c�' D 6433 — 07 X2.19.2 How to Count—If any shrinkage cracks exist on a particular slab, the slab is counted as one slab with shrinkage cracks. SPALLING, CORNER X2.20 Description—Corner spalling is the breakdown of the slab within approximately 0.5 m(1.5 ft) of the corner. A corner spall differs from a corner break in that the spall usually angles downward to intersect the joint, whereas a break ���: ��'.- ��� extends vertically through the slab corner. Spalls less than 130 �;' ? '�„�:, �4 mm (5 in.) from the crack to the corner on both sides should not be counted. X2.20.1 Severiry Levels—Table X2.3 lists the levels of severity for corner spalling. Figs. X2.45-X2.47 show ex- amples. Corner spalling with an area of less than 650 cm (10 FIG. X2.a5 Low-Severiry Spalling, Corner in. from the crack to the corner on both sides should not be counted. X2.20.2 How to Count—If one or more corner spalls with the same severity level are in a slab, the slab is counted as one slab with corner spalling. If more than one severity level occurs, it is counted as one siab with the higher severity level. SPALLING, JOINT X2.21 Description: X2.21.1 Joint spalling is the breakdown of the slab edges ;..� �, <<, within 0.5 m(1.5 ft) of the joint. A joint spall usually does not e � ��� extend vertically through the slab, but intersects the joint at an ,� �����y angle. Spalling results from: ���� ��' X2.21,1.1 Excessive stresses at the joint caused by traffic '`' loading or by infiltration of incompressible materials. X2.21.1.2 Weak concrete at the joint caused by overwork- ing. FIG. X2.46 Medium Spalling, Corner X221.1.3 Water accumulation in the joint and freeze-thaw action. X2.21.2 Severitv Gevels—Table X2.4 and Figs. X2.48- X2.50 show the severity levels of joint spalling. A frayed joint where the concrete has been worn away along the entire joint is rated as low severity. X2.21.3 How to Coun1—If spall is along the edge of one slab, it is counted as one siab with joint spalling. If spalling is on more than one edge of the same slab, the edge having the highest severity is counted and recorded as one slab. Joint spalling also can occur along the edges of two adjacent slabs. TABLE X2.3 Levels of Severity for Corner Spaliing Dimensions of Sides of Spall 130 x 130 mm to 300 x 300 mm 300 x 300 mm Depth of Spall (>t2 x 12 in.) (5 x 5 in.) to (12 x 12 in.) <2s mm L L FIG. X2.47 High-Severity Spalling, Corner (1 in.) >25 to 50 mm L M (1 to 2 in.) >50 mm M H If this is the case, each slab is counted as having joint spalling. (2 in.) 35 c�' D 6433 — 07 TABLE X2.4 Levels o f Se v e rity for Joint Spailing l.ength of Spall Spall Pieces Width of Spall �0.5 m >0.5 m (1.5 ft) (1.5 ft) Tight�annot be removed easily <100 mm L L (maybe a few pieces missing. (4 in.) >100 mm L L Loose—can be removed and <100 mm L M some pieces are missing; if most or all pieces are missing, spal� is shallow, less than 25 mm (1 in.). >100 mm L M Missing—most or all pieces have <100 mm L M been removed. >100 mm M H -- .�•> � � a ��» �: � c � �� `."�� a � "k 3 ^n. ,a �,"'L^VU4"'Y -: h V�rt�.'� � `�,� ,.�:('p 4 '°F. i l� ! 'i 'g �"��fr' r%�.� -�..*m�:� �'c. .. � + _,+�s -` ,� �t � . , i y �� � � ,�- x .: � " . y s� r.�Fr,�- � 4 �# yrx�� w . r s, �� r ��4. ,�` y . # I , i l y�, � } . � {°� .,,'°�yp. � . . .. . .. „ . . . ♦ . ' . • FIG. X2.48 Low-Severity Spalling, Joint »s � . .�`.,� .,.�.. ..�s „�_ 'y � �_. �� �� � �*. r� :»w � „� �, x ,,, �' "�' �'y , T ,, `a-. ���� .,yw. ��'�.e.�;, '' �. Y * i `� '��� ,., FIG. X2.49 Medium-Severity Spalling, Joint 36 c�' D 6433 — 07 A`; . � 4 � ,� .a. �f : *���,� ����; �< . . r . .. ..q.± 4*, .. , . � ' . 4 .� - ` �. . FIG. X2.50 High-Severity Spalling, Joint X3. DEDUCT VALUE CURVES FOR ASPHALT Bleeding Asphalt 2 t0o I . � I`''I!;I � I! �!ill� �': ;':II! Alligator Cracking Asphalt 7 90 � I j`. I i � I � � I �� � j j � t � � ���� � �( i t0a so� I � � �I���I � � � ������ � �! i���l H p aoi � i! I'!i�! I�! ijjll� � i;•'lil�� H � I I I I IIII I I I I IIIlI I!� i',i! a' I I 1:�'�i' i I I; I�{!; i �:' ��;II 80� I( �����1� � 1�I� � � i �����, M � 60I I� �����i� � i �����i� I � � e 70 � ' t 50 . . . I I I! I!; I I � I I M a I I I I IIIIII I I I'lll� I I; illll � � I f i� i�:'i�i '.:!�! i SQ I � I � ��IIII �� � I ��I�� I �!��� �I a a0) � � I I����� I � � I�;(�� � �:����I V I � I �I��I�� � ��� � � i �I���� e 30 ) � � ���II�� �� ������� � �'�iI�IL u 30 l i' � i l I l l l � I i � I� I I I I �! � I I � I I ' O I I � �� i �� l l � I' i! � �� � � . t � l e I I � � i� III� � I' � ii��l � i� I �;�j � ! � � � I i:li i I ���� p � ' . . . , ... zo � � i � i � I � � � i j i(' � i I i! I � � � i o.i , ..; ,'o iao � � ����� � � � I � I � i� I I j �� f I � � j �istress Density - Percent ' , , ` , ' ; : I • FIG. X3.2 Bleeding o. . . ...,., , ... . o.i i io ioo Distress Oertsity - Percent FIG. X3.1 Alligator Cracking 37 <��' D 6433 — 07 Biock Cracking Asphalt 3 Corrugation Asphalt 5 �ool I I I IiI I I I I III!I) I I I IIIIi ' i � j IIi?ij E I i ili� i I!;;jl� H 90 I! ����I�I ' � 1�1��1� ( I II�II 90 � ��(�I'I�� I�;�II!i� (� I�Ilil 0 80 I I I!if I I I(!IIII i I I IIIII H D 80 i i I I I!Ii!I i � I IIIII! � I i II!i .M d' I I I IIII�I I I I I I!III I I i�' d'�I I 1 i IIi!i i:�����!� i i i!:�ill u S �I I I I I� I I � III�II I I� �II� � 60I � I I 1�1111 � � ���:;I� �� I ��li�l t I ' I M t 56� � � I ��I��I i� i ���'�� i j� ji�!i y 4Q I I i I i� II I� I I��I� ����Il a 40 � - �� I �. i i i . • ' i I I I IIIII I I I Ililil I I ��!,i� � I I I! II�' i i �`.�,I ���� �� e 30 ( � � � � � � ' i � � I � ��� 1 i L ° 30 � � i I � �� �� � ; I � � ��� � � i � I I � I ! I.III �� ' ' zo� I � i{Ilili �;�,,��; i;� il�ii 20 I i I i�:;�� �; � �i;:,� � i I�,�ii �oi � � � �i;, : ;il � � i ��i�� �� � I I i!�;i! �`'il � i I' i�il o. . ..,.:.. ' . , ''!... , ....,. o. . : : ;, o.i y �o �oo o.i i �o ioo Distress Density - Percent Oistress Oensity - Pe�cent FIG. X3.3 Block Cracking FIG. X3.6 Corrugation Bumps and Sags Asphalt 4 Depression Asphait 6 ,00l I! i�I��IG i i i�l�';!" � I li!I�i� ,00 , ��!i�� � � I�!!I,I I I��I��l 90I I I� Illi'I i I I' III M I � i l�Il�l 90l I � IIIIII I I I I�iI�) I � I IIIiII 0 80 I I i I Ifiili i I� �lil� ! I I I'III �, f I I IIII I I I i iIIIII I f I II��!'" � 60 l I� I �����! ,! � ll� i� � I��II u fi0I I ���II�I I I�(I���I I� � ��II�IM ` I I I I Iilli+ ;; I' II�I I i I IIIII ; � I I I IIIIII I!( III!II �!!�illi t 50 � � ��� I�� ��.; I���� � � � � i���i v 40 � � � � ��I�I� � � � ���!� � I I �!�ij L a` �� � ������ I � � � �I���i � I! ������ i � � � ������� � I I� �i�� � � ����I � 30 l � I �II��� f � �! ���� � � � i���� e 30i � � � ��II�� �� I I��� � � � I �����I 20� i I I�I��� � ��i��i� � � ��I�I' 20i � I ���ill� � � r���'! i � I������ 10 I � ���:•� I j� I � I I! 70 � � I �� �� I( � i i j � � � � I :ili i I �I� � � I��,!I a OT. . . �,.... . . . ...... . � ...... . . . ....... . . ..... . . . ..... 0.1 1 10 100 0.1 1 70 700 Distress Density - Percent Oistress �ensity - Pereent FIG. X3.4 Bumps and Sags FIG. X3.7 Depression Bumps 8 Sags (Metric Units) Asphalt 4 Edge Cracking Asphalt 7 t00 i; I�� i � � ��li; '�. �I!i�i '�� I I llli!li I I iililll I I Hi!' � I �'' � ' 90 I i I 1����� � � � ������ i! � �� D 80! f I i i'il�� � I� ��� '1� �, � �Il+j � 80 I � I� � I I I I I ! i f I I I I � ,� � I I I I e 7 0 ! � I �. � �`� i i: � . I � � 60 I I I I I I I I I I i i i I I� I � I�� � 60 �! i"��I� � � � �' I .! _ I ''!I'�,� ` � � � �����) � � I�`��� � �� I �� ` ( i i I ��iiil I� � I�; ;� i I�����II t 50 � V 50 1 I I I! �� i I i i ' I i I I�'; � H • : I � I I� I V do � �� � � �I � � � { � � � � � � � � � � a 40� � � � �I���i � � � ���:!i ��; ��;��� Y 30 I I �II� I I I I II. �� I �i �IIII e 30� � I �(I�I�� I I i ��I � I II!��i a Zo � � �:IIII� � ,I����� I � ����� 20 I � I I;iil�� �!;Ilii!I '�i I;!III; � � � � � I��� , � � � ����� � � � ����� �� ' ! �ol � �, iilllt � I I ���4�{ � � � ��� o .: Ilil!� ! i ������ o . , . . , . . . . . . . . , . , . , . , . . , . . , , o.i . ; �o ioo p,i 1 10 100 Oiserese �ensity - Pe�cent Distress Density - Pereant FIG. X3.8 Edge Cracking FIG. X3.5 Bumps and Sags (Metric units) 38 �/' D 6433 — 07 Edge Cracking (Metric Units) Asphalt 7 Lane / Shoulder Drop Otf Asphalt 9 ,00 I � � I� � �II� ! � I I! ��� � � � I ��li ,00 � I � � I I i;�l �� �� j;li � i � i I �!�� eo i � � ��li�� � �� 11���� � � i I�I��� 90 � I I � il�!�I � i I IlII�I I I I �I�I�� 0 80 I � 1'IIIIIII I I I IIIIII I_I_Illll 0 80 l I' Ilii!I� I I(I��II; I i i III�III � 6 0l l I Ilflll I I IIIIIII I Illlli �' I I!!!�III I I!����!i I i �Illiil � I! Ililll� I I IIIIfII ( I Ifllll � 60 1 I I II'ii l l I l I��;f;i I I; I l�i�i � 50 I i I I IIITI I i I► i►�II I►�,'t'�I � 40 I i i i I ��ill �� I i �!il� "i i i I►!II '`° I I I I i I�III I I I I Iilll ! � I I IIIII � I I I i I!I;I I I I I I� I I I! I� I I! I!i l e 30 � � I ������� � � ������ ���i� � � 20� I i ���I��) � I �I���I� M i i ������ so� �� � ���i�� � I�' � � I �!L!� � I I � II��I� I ��� �� � I ��II!I , i ' � � ' � � I �... ' i' I t!! � I � I j � ' ! I i ..,. !,� i�i� i ! I � � ��i� r,. ° . O.t i .. 1 � 100 0.1 1 10 75 100 Dinlreas Density - Percent �istress Den�ity - Percent FIG. X3.9 Edge Cracking (metric units) FIG. X3.12 Lane/Shoulder Drop-Off Joint Reflection Cracking Asphalt 8 Lane / Shoulder Orop Off (Metric UnitsT Asphalt 9 t00. ' � (���!� � � ���Ilj ioo � � ����I�� � ����� � � ��� �� � i� I �i�i�� � j II 90 I ! '. I I ���II I ��� i � ��I� � � � �:Illi 90 I I I� I� I �II � I I I � If1l I � I I I e0i 1: � I!I��� I � ����I�� � iHi I���I D 80 � 1 � ����I I � � � � �� � � � �� � d T �I I�� ��;I�� I � � �Illi� I � i i;il�l a�a� � � �� ��� � f � � � � � �� ��' � 60 i ! i iiili� i i I il� ;l !► � �:iii� 2 60 � � � j �►III I! I II i(I I! III V S �j � i I i�i��� � � I�ilj!� I �MI I�i�l V 50l � I ��Ii�II � I'III I � I HI i` I i I�I!li� I I�ll!' I I lil!il� i` I I III11I � I(I� I I I ��II I e 30 � �� �Ii��!I � ����'.�I ���Liil�ji e 30 i I I•M so . � �„� ;,.. Zo � � � � ��I�I� I �( II��� i i���� I I� ii��� ,, I�� �� I i i� ( i! Iliii�l I I III r'' �� 10 � I 1�� t �: I � � I�' i I � ' O I I � � I� � � � f ; I �!� I I I f I p. . . . . . . . . . . . . . . . . . . . . . . . p � . . , � � . . . . . . . . . , . .. i O.t T 70 700 0.t 1 10 t00 Distress Density - Percent Oistress Qensity - Percent FIG. X3.10 Joint Reflection Cracking FIG. X3.13 Lane/Shoulder Drop-Off (metric units) Joint Refleciion Cracking Longitudinal/Transverse Cracking Asphalt 10 (Metric Units) Asphalt 8 ioo , y 90 � � ���'i��� � � ��li��l � � �I� �� sal � � ���I�I) I � II� ��� i � I�l��� � � I I �I�II� i � � II���� �/"� �I� � 80 l( i i I�III ! i I I!IIII I! I III o 80 f I f I lii!il � I i ilIIII I i! i�!III o, i I i liifil i I illf I I 1lli�� � d'°� j i;�I►i!I i I � lilli� I� � iillll d I I Iii!!II I I lili!�I I'illll � s° � j ��;�;;� i i;i��:} I; i;iilll Z 60 I I I(I��I�I I Il��III I II�III � 50� I I II�II�I � 1 �� ���� �� 50 � � � �il��� I � I������ � � � I����M a 40I � � � ������ �� I ����� � I i ������ a 4p � � � � i �� I � �� � I � I � � � � � � I I: � i �. I u 30 � I � i� I I � t � � ��� I . � I � �' �' � � � � 30 � � � � � i �� � I � � � �'� 1 � � � � � � � I L c 20 � I I �����! I � I��'� � I I i;� � � � � I i � 20I I I��1111� � ; I I���l I� i I��I� 10 i � � I;���i I � I I IIII � I� i'�I� : . . . : . ...,. � ' . , � .... , . ' . .:.. t0 f I I I I. o . . � . : � ' � I I I I I ! I I ° o., , ,o ,oa 0.1 1 10 100 Diatress Density - Percent Distress Density - Percent FIG. X3.14 Longitudinal/Transverse Cracking FIG. X3.11 Joint Reflection Cracking (metric units) 39 c�' D 6433 — 07 Longitudinal/Transverse Cracking Potholes H M Asphalt 73 (Metric Units) Asphalt 10 t�a � i:; � ���/�� i i j � i;; � � i � � I f�l�� ��!/:I��i I too � � �� � � I �� i � i � � � I!� I � i I �( � g � i � r i � i i � �� ! i:� I I� � � �`• i i �!� 90 I I I I � I I � I I � I � I � I I I I I I � I I I � I H D 80 � I I � I i � � I � i � � i I�� I � � � I i I i � I � 80 � I I � ����I� � I �(I���1 � I I� �I d 7ai I � � �I!II) i 1 i�l��l j �� Ili��l d��) � �! ������ � � � ��� � � ����� � sol �'� I�il�' �!� i���;� i!��il��� i 60 l I f ��IIIII �� IIII(�I I (IiIII V 50I + i ��:�I�I� I I�:����� I �� li����l SOI I I I IIIII� � I � ��I�II � I I II�� M i a0 l �� ���I�I ,� ii���� � I I i�i�� i` I I I�lilll ( I IIIII�! I I�i�l�l e' � I�: I! I I'I�III! I I fliill.l �' I I!!I III I I I':��II I I I� '' ` Z �� I ��.�i! I I� i�l�li I�': i�itl � I I illllll � I��'';; ' i:I�III 'o; ;� I��I!I' i!.ii�lll i i'ilill, a � � I''' : i• i i�';;�I � I � ������ o.o, o., i io Oistress Density - Percent 0.1 1 10 100 Distress Density - Percent FIG. X3.18 Pothotes FIG. X3.15 Longitudlnal/Transverse Cracking (metrlc units) Pothotes (Metric Units) �.{ M Asphalt 13 Patching and Utility Cut Patching Asphalt 11 ��� � � I I I I i i � I I ��'� �I � � j j �'' L � � i I ��I�I� i �! i��!�� � � � �Il�f 90 I � � I�I� � �� ���� �� �� ���� I �� ������ � � � i����� �( I!HIII D 80 � I III�II I. I � .��� I I � I'I�fl e, I l I I,III ! I� I Iilll !!; Illl °'� I I I!ll � �.I I I Illil d I! I I iiIII! I i i;iilil � I i�+!II � 60 I I I Illil I I Iili'' I I I Iilfl! � 50 � � � �I���� � � � ����I I ���I�f� � 40 � � I�'I� I � I ��� � I ����� I I I I I!If�! f!� I!': I � i I�I{!I i I I: IIII� I I Illlil I I I IIIII a 4 �� � � I ����i� � �� I���� �` � 1 '`��� e 30 I � I I �I�� � � �����) � �� ����� °'� I I i IIIII; I I!'i:ll ' i I III I 20 � {! � I�;;; I � �illll I I I I!IIII � Za , : ; � i � i�°ill '°' , I I;;;i�; � �'' � � o � I III;�� i I! I I':III I! I iiilll ; ; , � •�i� ' � � ! I I!li I I � I I III . . o : , . . . . . . . . a., , ,� ,ao Q t t �� �Oa Distresa Denaity - Pereent Oistress Density - Per�ent FIG. X3.19 Potholes (metric units) FIG. X3.16 Patching and Utility Cut Patching Railroad Crossing Asphalt 14 Polished A re ate As halt 12 ��� � • � ��' I' 99 9 p � � � � � ��II� I �! �I��� � � ����i!� '��I I i II!IIII I I��!IIII I I iIIIi! 90 i I I IIIIIII i I I!IIII i I!"!;I!�I 9° I I i I I!Ili! I I! �!III I I I IIIII o 8° I I I I Ili!II ! i� Iiilll � i I i:!I'I � 80 � �!�II���� � � ���� I� � ������� a�o � � �����i �����I�, �� ������I e ' ° � I'! ���;�I � I I iil II _I_I _i IIIII ° s �l I I I Ilifil ' I I i:llll _I ��',�i�l d i s �� �� � �i���i � � I �{���� � � i ������ v 40 � � It���l � � I;���� : I i.'!��I so I I I IIIIII I I I IIIIII I I I IIII ° I I I I II{''.II I�! II'� i , I � �;i� a` ! � i IIIIII I i I II.IiI t I i III►I� � 30 I I I I Illlil i. i:lifil !!!t �l!il � 30 I I� I �Ilil► I I I �IIIII I I I III;II Z° I I I Iliiil ' �!':IIII� ;, I��i!'; zo � 'o � I li!' � �il�l� i �� Ili�; io� � �I����� I; �Ij���� � � �,'� o � � �..�.... I I' � I�I��� ��! il�l�� � I I ���j� o.i i io wo p . . . . . . ... . . . . . . . .. . . . . Diatress DensiiY ' Percent °•' � 10 � FIG. X3.20 Railroad Crossing Oistress Density - Percent FIG. X3.17 Polished Aggregate 40 c�' D 6433 — 07 Rutting Asphalt 15 Slippage Crackinq Asphalt 17 too � � � ����I� I � ����� � I I �1� I �„� to0 � � i��i�� � � I II���� � ( ��� � H i ;�I 90 � �� I�I��� � � �!II � �!,' �II �� 90 I I I I I I Ili I I! I I I I o, ( � � � � 1 � � � � � � � � � � � � M �, l � � i l � � l � � I; i � � � � I � � � � � I r,, d i 1 I I I I i I IIlI( I I I � a I I iIIlI I I I �i I : I I I!, i 1 60 I I � I�II) I I I I � I I � � I I � L L 60 I I (I�I� I I �� �II� I � I II�� l v 50 ! ! I I!I II I' II!. I I! �� v 50 ( I Iilll I I ���ili' I�'i !i i`�I � � ��I�II! I �.' I� � I ���I�� i ao� ������ � ��� �� � � I����I u 30 I I � I I � I��� i � I�� � i I I I I I i I I I C 30 I I I I I� � ' I� �. I I � � I I I I I ` 20 � � i I���i�� � I ������ ( � ��i��� 20 � � � ������ I ��i�l��l � � ��� ' o: � i Ii..:l� � � ��i�l�� ( � ����.! tol ..'�:�li � i!�I��� � � � ����� o.t i �o too o.� t to tao Distress Density - Percent Distress Density - Percent FIG. X3.21 Rutting FIG. X3.23 Slippage Cracking Shoving Asphatt 16 100� I f �I!Iiil ` I �I���� � � ��flll� 80 � I � I I l I!I: i � I � i:��l � � �"! I i�� o� I I I I i;�!!! i I I I lilll i � � IIII a � I i!i?i�� ! I Ilillll i r''�i!li v 60 ; � � I I I I�il� i� �! I I�I I �! I�I�� 50l I I! ili�li i� � I�',II i!`I !!Ili! �`�I � I � I Ilili I I'�Il�'' I!';IiI'1 � 30 � � � I I fll!I! , I�',!I I i I!I��II ,o � � I i�` :�� I�'���II I i I II�I! � � � �� o: ':� . ! I I �I.II�I I! � i�ill a., i io �oo Distress Density - Percent FIG. X3.22 Shoving 41 c�' D 6433 — 07 Sweil Asphalt 18 to0 I � i � i�ll;� � I i � iI!i � I I��I�! 80l I I 1 Illlli � I I ii;lli I I I lill�l o i i I! I I l!i I I � i I!III I IHI I! I!!I ° 70 � �{ ����I� � � I �i� �( � ����li t 50 l I ���Ili•.� 1 I ��i�i�� I �M!��I�;� y 40 � — � ������� I ���il��� �( � ����i! i � � � � ����!,' f � � I����� i � � ��il�� e 20 � I � I I I���I � i ���i�� I I I II�I; io � � ������ I � ��i���� i � ����il� � � I � ����� � �! I lf��i � � � � Ilii� Or, . . ...... . . � ...... . . . ..... 0.1 1 10 100 �istress Oensity - Pereent FIG. X3.24 Swell Weathering and Aaveling Asphalt 79 7001 � � � ��� '� � � '��! ' � I���II 8o I I I�� i �' i � � �� I• I;!: I i � I� I I II H � I I I �! i i'�I;� i I I I��ii e 70 I :- -�- - d � � i'��!�i i i � �I�li; '� Iiill � 60 . ° � j' I ill�il � i 11!I;':' ' I I lil�l) v 40 � � I �� ��i;i � �!����' � � � � ���� M i � I i I I I'fli !' � I ; i• : I��' u 30 , e � I I� � � �!!i 1 � �;;�i i ��il�l 20 i I � I i � L 10 i � � 0 . . . . . ... . . . . . .. . . . . ... 0_7 7 10 100 Dietress Oensity - Percent FIG. X3.25 Weathering and Raveling POA0.5 AND vAAXYX LOTS: ASiM4LT �W .� .� i ��: � g " m �ncr .c� v..v __ a�+� = aa.ws. �0 W ZO ]0 W b iC �0 `A !0 IW •'0 �N t'A :+D �S0 'H �- 1�0 fA SfA TOTiI OECU�'laLUfi (TJV) FIG. X3.26 Total Deduct Value X4. DEDUCT VALUE CURVES FOR CONCRETE 42 c�' D 6433 — 07 Bfow-UDS H Concrete 21 700 I � � I ; � � I I � 90 I � � I I I � � M a� � � � � � � I ( � � I � � � � I � � ` 60 � � �/( I I � � � t 50 � � I I � I � � � � � 3 3° ! I I i I I I i I I I Z° � I I i I I I_! � '° � I I i I I I! I o . . . . -. . . 0 10 20 30 40 50 60 70 80 90 700 Distress Density - Percent FIG. X4.1 Blowups Corner Break Concrete 22 '�� I ! I i I I I � I eO I� I I I ! i I i l I'�, D I I i j I � ; � � � 60 � � � I � � � i�M � I I 1 i � i; i��L 1 50 I I I ! � �!�� i a `� {� � I ( I � t � --Y V 30 I ^ � � I I � I � I c , o l / I I ! I ! I I I I i I I i i I o . . . . . . . . 0 10 20 30 40 50 60 70 80 90 100 Distress Density - Percent FIG. X4.2 Corner Break Divided Slab Concrete 23 � � � � � � � � � H e 70 ' I I � I I � � ' i M � 60 I 1 I � I I � I i Sa � I I i I I � y I i I �' � I " Zo i k I i I i I 'ol � I I i f I i I I 0 70 20 30 40 50 60 70 80 90 100 Distress Density - Percent FIG. X4.3 Divided Slab REFERENCES (1) PAVER Asphalt Distress Manual, US Army Construction Engineering (4) Sayers, M. W., Gillespie, T. D., and Queiroz, C. A. V., "The Laboratories, TR 97/104, June 1997. International Road Roughness Experiment: Establishing Correlation (?) PAVER Asphalt Distres.r Ma�iva(, US Army Construction Engineering and a Calibration Standard for Measurements," World Bank Technical Laboratories, TR 97/105, June 1997. Paper No. 45, the International Bank for Reconstruction and (3) Carey, W.N., Jr. and Irick, P.E., "The Pavement Serviceability- DevelopmenUthe World Bank, Washington, DC, 1986. Performance Concept," HRB Bulledin 25Q 1960. 43 �' D 6433 - 07 Ourability ("D') Cracking Concrete 24 aosnc Seal aamaya con�rsce zs '90 I I I I I I I i I 80 I i I ( I I I I I Joiat seal damaq� is not rated Dy dansitp. TII� seoari:y ot D H e TO � t�e Qisiress ts detarminad by Gha sealaat's o�erall coadition for d u gp ' I I I � I a particulaz sample vatt. � ga l I � i i I I y 40 I I/ i I I I M 1'IIe deduct values !or LAe sIIree levels ot severity are: � 30 � i I I', I I i I � f ! I I I L LOV 2 yoints 10 I ( I � � � � 0 1 ' I I I I � !'z_DIf]H 4 poinu 0 70 20 30 a0 50 60 70 80 90 100 Distress Density - Percent azc� a�snzs FIG. X4.4 Durability ("D") Cracking FIG. X4.6 Rigid Pavement Deduct Values, Distress 26, joint seal damage Faulting Concrete 25 , � o l I I I i I I I I 90 I I I I I I � I I H g, I I � I I' I d I i I I i I I ; Sol I I I I I! M I I � I I i 40 � � � � L e 30 I I � � 1 � � � 10 I I ( I I I � I 0 . . . . . . . . . 0 10 20 30 40 50 60 TO BO 90 700 Distress Density - Percent FIG. X4.5 Faulting 44 c� D 6433 — 07 Lane/Shoulder Drop Off Concrete 27 Patehing, Small Concrete 30 ' 90 I I I I ( � � I I ' 90 I I i � I � � � � I � I I I I � � I � � I 80 I � I I I i I � I � 80 I I � � � � � � � � I e 70 � � � � � � � � � � d'� I I I I I I I i � B I I I I i j l I = So l I I I I I I I I ° I I I 1 i i i I � I I I I I i I I I �, I I I I I I I I I � 30 � � � � � � � � � � H i � � � � � i � � H � � � I i � � � M e Zp I 1 i I � i i I i M 20 i ' ( � I I � �a � I � I ; i j � I I i L �� � . � ! I I I I I � o. . . . , . : ! ° 0 10 20 30 a0 50 60 t0 80 90 700 0 70 20 30 40 50 60 70 80 90 700 Distress Density - Percent Distress Density - Percent FIG. X4.7 Lane/Shoulder Drop-Off FIG. X4.10 Patching, Small Linear Cracking Concrete 28 Polished Aggregate Concrete 37 ioo I � � ( � � � � � 100 i i i 1. i � i I � I I 90 I I I I I � I s0 I I I � i � i � I i � D 80 I � � � � I I I i � t I d 6O I � ' I � � � � I � �" C 60 I I I 1 I I I � L 50 � � � � � � � � i � � t � � � � � � � v � I � I � ( ! I I � y 40 � � � � � � � `o� � , i � i �'. � ° I I I I I I I l I e 20 � � � i i j i I � � L e 30 � � � � � � t0 I � , I � � i ! � � 20 I � � � � � I � � I/ I I I I ! I I I I '° � I__' � � I I I I I o . . a. . , . . 0 70 20 30 a0 50 60 70 80 90 700 0 10 20 30 40 50 60 70 80 90 700 Distress Density - Percent Distress Density - Percent FIG. X4.8 Linear Cracking FIG. X4.11 Polished Aggregate Patching, Large, E Uiility Cuts Concrete 29 Popouts Concrete 32 to0 I I I � I I I � � 70o I � I I � � I I I 90 � I I ! I I � I 90 I I I � � I I � I I 0 80 I I i I I I! I I y D 80 I I I f I I I I_ I � `'° � � � � � I i; � a' � I I I I I I I I u 60 � � � � � � ! I � I � 60 � � � � I � I � � 50 I I � I I I' i "' „, I i 1 i I I I I I a d � � f � I � � � a � � ( I ( � � � u 30 � I ! I i � L e 30 � f � � I � I � c 20 � � � � I Zo � � � � � I I � ,o � I � � � I � � � � ; � I � � � a � � � � : : . , . • 0 70 20 30 40 50 60 70 80 90 100 0 10 20 30 40 50 60 70 80 90 100 Distress Density - Percent Distress Density - PercenY FIG. X4.9 Patching, Large, and Utility Cuts FIG. X4.12 Popouts 45 c� D 6433 — 07 Pumping Concrete 33 ,00 � � � I I I I I � � I 90 l I 1 I I I ! I I � � To� I � I I I I I I I. � � 60 I I f � � I � � � � � = SOI I I 1 I I I I I I � I i► i I I i I! ; 40 j � i f � f � ; i i : Zol I I I ! ; I I i I ' � ! � I i i I I � I 'oi I i ! ! I i � I I 0 10 20 30 40 50 60 70 80 90 100 Distress Density - Percent FIG. X4.13 Pumping Punchouts Concrete 3a iao I I � I I � i � I I � 90 I � I � � I � I I i H e 70 ( I I I I I � I � M ° � � �!� �' I I � � i 60 � ! , � � � � � I I � a 40 � � I 1 � i I � � � � i � � � � � � i � � 3O I ! i { i I ! ! I 20 I /' I ! I I f I I I i ,° I I I i I i I I i I ' o . . . 0 10 20 30 d0 50 60 70 80 90 100 Distress Density - Percent FIG. X4.14 Punchouts 46 c��'1' D 6433 — 07 Railroad Crossing Concrete 35 �oo� I I I I � � � � I sa i � � i � � � 8o I I I � I d 60 � � I / I I I I I � I ° 50 � �f ( � � � � M � � i 4a ' / I I I I I ( � I I I ! I � I I I� I I u 30 I � ! � � � � f � e 20 i/ I ! I I I f I '° I I I I I I 1 I I o . . . . . . . 0 10 20 30 40 50 60 70 80 90 100 Distress Density - Percent FIG. X4.15 Raiiroad Crossing Scaling/Map Craekinq/Crazing Concrete 36 �oo' � � � � � � � � � � 90 � � � � � � � I � I � D B0 ! I I I ► I I I I I °�� I � I I � i � � �H ° 60 I I I I I I I' : 1 ; V 50 i I ' I � I � I I I I � 40 � � � � � � � � � M e 30 � I � � � i I I � � 20 1 � i I I i I i I i� ,° I ' � � I I I i a . . . . . . . 0 10 20 30 40 50 60 70 80 90 100 Distress Density - Percent FIG. X4.16 Scaiing/Map Cracking/Crazing Shrinkage Cracks Concrete 37 ioo � � ( � � � so� I I I I I e, I I I I I I d I I I I I u � 50 � I I I I I I I � a 40 i I i I I i I e Zal I i I I I I L I i I I I I I I 'ol I I I i � � � � � 0 10 20 30 40 50 60 70 80 90 100 Distress Density - Perceni FIG. X4.17 Shrinkage Cracks 47 �� D 6433 — 07 Spalling, Corner Concrete 38 ,�� ! I I I I j I I I I 90 I ( � I 0 80 I I I i I I i � sol I I I I f I I I = So l ( I I I I I i f I I a 40 I I � I I I I I u 30 I I I I I I � H a _� f ( � I � M 70 I � ' � I`� � � L � � I � � 0 . . . . � , . . . 0 70 20 30 40 50 60 TO 80 90 700 Distress Oensity - Percent FIG. X4.18 Spalling, Corner Spalling, Joint Concre2e 39 iao . � � � � ! � � � i � eo (. � I i I � i I I :_ � I f I I I f I I� °��� � � � � � I ! � i 2 50 � � � � � I � � I N � � I I I; i �� � � a ao � � � � I � i I � ( I u 3 0 � I � � I 1 ' ' � M e . • 20 � � � ; I I � ,o i . � � � , o. . 0 10 20 30 40 50 60 70 80 90 100 Distress Density - Percent FIG. X4.19 Spalling, Joint Ao.os ,vro vuuro+c �ors canaer� ,m .a S i S w � � a.a,a v�r r.�x oo o ro m�o w w en m eo so im iia �aa na �a iw �m m�ao iso xm roru oedcr v.wc t*o`n Currecezd Cedue� vatue� tor jointed concrcet pavement. FIG. X4.20 Corrected Deduct Values for Jointed Concrete Pavement ASTM Internationai takes no position respecting the validiry of any patent rights asserted in connection with any item mentioned in this standard. Users of this standard are expressly advised that determination of the validiry of any such patent rights, and the nsk of infringement of such rights, are entirely their own responsibility. This standard is subject to revisron at any time by the responsible technical committee and must be reviewed every five years and if not revised, either reapproved or withdrawn. Your comments are invited either lor revision of this standard or for additional standards and should be addressed to ASTM International Headquarters. Your comments will receive careful consideration at a meeting of the responsible technica! committee. which you may attend. If you feel that your comments have not received a fair hearing you should make your views known to the ASTM Committee on Standards, at the address shown below. 48 �' D 6433 - 07 This standard is copyrighted by ASTM Intemational, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States. Individual reprints (single or multiple copies) of this standard may be obtained by contacting ASTM at the above address or at 610-832-9585 (phone), 610-832-9555 (fax), or serviceC�astm.o�g (e-mail); or through the ASTM we6site (www.astm.org). 49